Earlier quoted context omitted.
Yet this is part correct, part wrong. Indeed every industry has some unique challenges that are not directly solvable. However, while a cast is absurdly expensive, the problem is being solved in large part by software in the FDM (3D printing) space and it's changing how things are built. edit: this doesn't invalidate the OP thesis, which I strongly agree with. Except that it's not just engineers, this is a more gener…
Do you work in this field or are you just reading that? I’ve been out of the game for over five years now, but as far as I can tell from people I know still in that world, if you’re going to make more than like … 3 of a part, casting is going to be much cheaper. And while you can do some prototyping on 3d prints, the nature of the material winds up different from a cast part.
Formlabs recently launched a $80K industrial-grade machine that works better than it's $500K alternatives.
https://formlabs.com/blog/announcing-fuse-x1-industrial-sls/ https://formlabs.com/blog/diy-injection-molding/ https://www.youtube.com/watch?v=0TvjUVdn3YQ&t=2586s
Formlabs is used by Tesla to print car parts to Ukraine to print drones.
The thing about SLS is that it works with metal too. So you have startups like Divergent (recently raised $290M) in LA printing car engines https://www.latimes.com/b2b/space-tech/story/2026-06-23/dive...
Note that rocket engines are 3d printed too from SpaceX to India's Sky Roots https://www.selfcad.com/blog/how-spacex-uses-additive-manufa... https://3dprintingindustry.com/news/skyroots-vikram-1-reache...
So is injection molding more effective than additive manufacturing? This question is a bit like "no more interesting than the question of whether a submarine can swim".
But while you have metal at industrial scale you have "desktop" metal printers for ~$10K https://all3dp.com/4/first-look-at-the-scrap-1-desktop-metal...