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Tesla shares 48V architecture with other automakers

electrek.co

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Re: Tesla shares 48V architecture with other automakers

#81

Why would a car need a 48V system for accessories? In general the things a car's 12V system powers have gotten less power hungry over time (LED's, heat pump) and in particular, an EV loses the highest power electrical device on the 12V bus, the starter. The typical equipment used for the entertainment and control systems are going to be much more available with 12V supplies, just because that's the industry standard.…

Hi, automotive electrical is my job. There's quite a bit of very thick wiring in a car, not just the starter wire, but boring stuff like audio amplifiers, rear window defrosters, power seat motors. Those things don't draw a ton of power, like maybe just a few hundred watts, but at 12 volts even modest powers require extraordinarily thick wires, especially when you account for bundle derating. This requires large term…

The rumor I heard was that the higher voltage resulted in lower switch lifetimes. Any truth to that?

Re: Tesla shares 48V architecture with other automakers

#82

Why would a car need a 48V system for accessories? In general the things a car's 12V system powers have gotten less power hungry over time (LED's, heat pump) and in particular, an EV loses the highest power electrical device on the 12V bus, the starter. The typical equipment used for the entertainment and control systems are going to be much more available with 12V supplies, just because that's the industry standard.…

Compared to ICE vehicles, EVs are expensive and heavy (according to Slate, an F-150 Lightning weighs 35% more than its ICE sibling). Cost and weight reduction are both important factors for any EV maker to optimize. Why do you assume the 12V bus doesn't drive high-power stuff? Historically, every single electrical component in a car is powered at 12V. Everything. Your alternator outputs 12V to both power your electri…

Compared to ICE vehicles, EVs are expensive and heavy

Expensive maybe, IMHO not really, at least in China. Heavy .. this doesn't sound fair. Are you comparing a cherry-picked, heavy, full battery back EV with an empty tank ICE? Noting the EV has far more torque, and that the same tech is used in UAVs and in a ground vehicle you can arguably move the weight around (lower it) easier in an EV, this casual observer (not a car person) would expect superior mass distribution and lower overall weight (certainly vs torque).

500kg solar EV: https://www.unsw.edu.au/newsroom/news/2022/06/sunswift-7--dr... ... compare Toyota Corolla: 1314kg + 50kg fuel / Toyota Camry: 1360kg + 70kg fuel / Tesla Model 3: 1611kg / Toyota RAV4 average: 1634kg + 55kg fuel / Tesla Model S: 2107kg / Tesla Model X: 2458kg / Your cherry-picked example of an F-150 Lightning: 2948kg / Chevrolet Silverado 1500: 3311kg + 105kg fuel / way more heavier ICE cars follow...

Another potential consideration is that the EV is far better placed to use recovered power from braking, so a small amount of additional mass will have less efficiency impact than in a comparable ICE.

Re: Tesla shares 48V architecture with other automakers

#83
The "expert" in the article got it wrong. The relationship between the voltage and the losses in the wires is not proportional. They are squared. Going from 12V to 48V is not a saving of 4x rather 16x.

For some applications you could also consider Power over Ethernet in the car, get both shielded comms and power. Or can and power over twisted pair.

Re: Tesla shares 48V architecture with other automakers

#84
post #83

The "expert" in the article got it wrong. The relationship between the voltage and the losses in the wires is not proportional. They are squared. Going from 12V to 48V is not a saving of 4x rather 16x. For some applications you could also consider Power over Ethernet in the car, get both shielded comms and power. Or can and power over twisted pair.

The great thing about PoE standards is there's so many to choose from. https://en.wikipedia.org/wiki/Power_over_Ethernet#Standards_...

Honestly, ethernet introduces a degree of non-determinism with respect to time in the link layer, plus increased bringup times, a potentially more costly core switching fabric, and the need for critical revision of latency assumptions on any potentially safety-related control concerns. Also, max current is not high. I would wager these are the reasons it won't be rushing to an EV near you... it's basically only suitable for a subset of uses, and heterogeneous infrastructure costs more in design, installation and maintenance cost than it nominally saves in production volume standards alignment and HR familiarity. (Source: Mechatronic systems design for the last ~8 years, IANAEE)

Re: Tesla shares 48V architecture with other automakers

#85

Why would a car need a 48V system for accessories? In general the things a car's 12V system powers have gotten less power hungry over time (LED's, heat pump) and in particular, an EV loses the highest power electrical device on the 12V bus, the starter. The typical equipment used for the entertainment and control systems are going to be much more available with 12V supplies, just because that's the industry standard.…

Hi, automotive electrical is my job. There's quite a bit of very thick wiring in a car, not just the starter wire, but boring stuff like audio amplifiers, rear window defrosters, power seat motors. Those things don't draw a ton of power, like maybe just a few hundred watts, but at 12 volts even modest powers require extraordinarily thick wires, especially when you account for bundle derating. This requires large term…

Is Tesla's design here actually innovative or really just they're the first ones to put together a bunch of stuff that everyone knew and hasn't had the wherewithal to implement?

Re: Tesla shares 48V architecture with other automakers

#86
post #29

It would be great to have 48VDC in homes, for lightning, light appliances, etc. to centralize the whole power factor control in a single big power supply instead of doing it (poorly, or not at all) at every LED bulb.

It'll happen in RV's first, for obvious reasons. I imagine they'll use USB-C as the standard connector even though it's not the optimal form factor for this usage due to its ubiquity. POE would be a better choice.

Doesn't USB-C cap at 20V?

Re: Tesla shares 48V architecture with other automakers

#87
post #83

The "expert" in the article got it wrong. The relationship between the voltage and the losses in the wires is not proportional. They are squared. Going from 12V to 48V is not a saving of 4x rather 16x. For some applications you could also consider Power over Ethernet in the car, get both shielded comms and power. Or can and power over twisted pair.

The great thing about PoE standards is there's so many to choose from. https://en.wikipedia.org/wiki/Power_over_Ethernet#Standards_... Honestly, ethernet introduces a degree of non-determinism with respect to time in the link layer, plus increased bringup times, a potentially more costly core switching fabric, and the need for critical revision of latency assumptions on any potentially safety-related control concerns…

Sure. It's also not like there are many ready made devices that are already available for PoE that could be useful in automotive industry.

I guess my main thought was that going to 48V and in the world of low power LED lights and such, combining power and comms into same wires/cables is something that might be appealing.

Re: Tesla shares 48V architecture with other automakers

#88
post #11

48Vdc is supposedly the highest voltage that is still considered safe. ( https://electronics.stackexchange.com/questions/267789/how-s... ) It certainly sounds like a smart move on the copper savings alone.

Remember a fully charged lithium battery with nominal 48v can be close to 60v just like 12v in your car is actually closer to 14v.

However there is a lot of leeway on the "48V is the highest safe voltage" statement too. 48V has a special place in regulations because of its use in telco, but 60V DC is still very safe.

Re: Tesla shares 48V architecture with other automakers

#89
post #56

Earlier quoted context omitted.

Because we already have the 12V infrastructure and part supplies in place. You're disrupting things for no benefit. We've been running split 24V/12V systems for decades now in automotive applications. It's not that big a deal to change that to 48V/12V systems as many European car manufacturers have done.

No benefit? I've seen estimates of $1000 in reduced cost due to reduced copper wiring, and more importantly the labor required to string that wiring. Modern phones charge on 48V these days, so 48V parts are extremely common & cheap.

What you may have saved on wiring is going to be offset by the increased cost of the battery (I'm seeing 2x-3x cost) and the fact you now need a much beefier alternator which is going to have its own cost.

You'd think if it were a slam dunk then the bean counters would have insisted on a transition to 48V years ago.

Re: Tesla shares 48V architecture with other automakers

#90
post #29

It would be great to have 48VDC in homes, for lightning, light appliances, etc. to centralize the whole power factor control in a single big power supply instead of doing it (poorly, or not at all) at every LED bulb.

The Dutch have some homes that are DC. Here's even a paper discussing this[0]. There is also a presentation that mentions DC homes from page 18[1].

[0] - https://www.irbnet.de/daten/iconda/CIB2595.pdf [1] - https://fhi.nl/app/uploads/sites/38/2018/06/10.00-DC-Power-e...

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