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Ask HN: Why is TSMC so competitive in semiconductor fabrication?

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Re: Ask HN: Why is TSMC so competitive in semiconductor fabrication?

#51
post #33

Earlier quoted context omitted.

A recent interview with Shang-Yi Chiang, former Vice President of R&D at TSMC (also held positions at TI, HP, and SMIC) had insightful commentary on the speed of bringing up a new node. "We all take two years to develop one generation, how come you guys can do it in one or one-and-a-half year?" And they asked if some of your customer transfer technology to you or what not? And I told him, "No," I told him that, "That…

This is a made up explanation because: 1) All RnD fabs move wafers 24/7 2) Intel has consistently been the leader in process technology for 20+ years. Why did this “3x shift advantage” deliver gains only in the past 5 years?

Maybe a leader in 14nm developments...

Re: Ask HN: Why is TSMC so competitive in semiconductor fabrication?

#52
post #33

Earlier quoted context omitted.

A recent interview with Shang-Yi Chiang, former Vice President of R&D at TSMC (also held positions at TI, HP, and SMIC) had insightful commentary on the speed of bringing up a new node. "We all take two years to develop one generation, how come you guys can do it in one or one-and-a-half year?" And they asked if some of your customer transfer technology to you or what not? And I told him, "No," I told him that, "That…

This is a made up explanation because: 1) All RnD fabs move wafers 24/7 2) Intel has consistently been the leader in process technology for 20+ years. Why did this “3x shift advantage” deliver gains only in the past 5 years?

What would cause the VP of R&D to make such a false claim?

Also see his discussion of copper interconnects, which they delivered first, even before IBM.

He also concedes that Intel has led in "transistor performance," and they have never been equaled.

The interview also goes into the later scandal of his employment at SMIC, so he is a controversial figure, without doubt.

Re: Ask HN: Why is TSMC so competitive in semiconductor fabrication?

#53

Semiconductor industry has the deepest and most complex value chain in the economy. TSMC has always been pure fab company and it pays off now. Samsung and Intel are also in chip design business and do other things. They are less focused. TSMC's lead is not guaranteed. Any new technology node can fail and remove them from competition if they make wrong choices. I'm not exaggerating when I say that designing a new tech…

A bit of an aside, but your comment made me realize how much we don’t know about the process used to create the technologies that underpin our civilization.

We (laymen) have no idea about the incredible complexity behind manufacturing a single CPU chip.

Re: Ask HN: Why is TSMC so competitive in semiconductor fabrication?

#55
post #53

Semiconductor industry has the deepest and most complex value chain in the economy. TSMC has always been pure fab company and it pays off now. Samsung and Intel are also in chip design business and do other things. They are less focused. TSMC's lead is not guaranteed. Any new technology node can fail and remove them from competition if they make wrong choices. I'm not exaggerating when I say that designing a new tech…

A bit of an aside, but your comment made me realize how much we don’t know about the process used to create the technologies that underpin our civilization. We (laymen) have no idea about the incredible complexity behind manufacturing a single CPU chip.

> we don’t know about the process used to create the technologies that underpin our civilization.

It's been like that for a while. That's why we need everyone else to function as a society.

I've watched a couple blacksmithing videos on youtube but I still don't really know how smelting iron works, and I wouldn't be able to produce a steel if my life depended on it. That's literally 2500+ year old tech.

Re: Ask HN: Why is TSMC so competitive in semiconductor fabrication?

#56
post #33
post #9

I highly recommend browsing through the videos in Asianometrys channel if you want easily digestible summaries on this topic: https://youtube.com/@Asianometry TSMC analysis playlist: https://youtube.com/playlist?list=PLKtxx9TnH76SRC7ZbOu2Nsg5m...

A recent interview with Shang-Yi Chiang, former Vice President of R&D at TSMC (also held positions at TI, HP, and SMIC) had insightful commentary on the speed of bringing up a new node. "We all take two years to develop one generation, how come you guys can do it in one or one-and-a-half year?" And they asked if some of your customer transfer technology to you or what not? And I told him, "No," I told him that, "That…

Even if they stole technology they'd need a time machine to be where they're at now since they're ahead of others. I wouldn't put it past Intel to imply they stole from their upcoming node but, if so, it's not like Intel has that out yet...

Re: Ask HN: Why is TSMC so competitive in semiconductor fabrication?

#57
post #34
post #15

Earlier quoted context omitted.

The important thing to understand is that at the level of chip manufacturing, you’re doing advanced materials science. These aren’t just abstract logic gates and structures built out of them, such as SRAMs. At the manufacturing level, the logic gates are nano-scale 3D structures made of different materials and in different shapes. For example, at this scale, the shape of the transistor gates has a big effect on perfo…

> NVIDIA and Apple will tell TSMC what logic gates go where (or often at an even higher level—specifying certain SRAM blocks going here or there). That's not quite how design works; it's much much more detailed. At the end of the day, TSMC's customers send them a "GDS" file that is a complete physical representation of the die they want manufactured. It describes every top-to-bottom later of the manufacturing process…

I was under the impression that it’s unusual for fabless chipmakers to do transistor level design anymore, and that they mostly rely on the standard TSMC libraries. But I may be wrong about that. The critical point I was trying to make is that the ASML machine doesn’t know how to make transistors. That’s something TSMC does: https://www.anandtech.com/show/16041/where-are-my-gaafets-ts...

Re: Ask HN: Why is TSMC so competitive in semiconductor fabrication?

#58
post #45
post #34

Earlier quoted context omitted.

> NVIDIA and Apple will tell TSMC what logic gates go where (or often at an even higher level—specifying certain SRAM blocks going here or there). That's not quite how design works; it's much much more detailed. At the end of the day, TSMC's customers send them a "GDS" file that is a complete physical representation of the die they want manufactured. It describes every top-to-bottom later of the manufacturing process…

So in that case there is no materials secret sauce guarded by TSMC, with the customer either submitting the GDS file with all the info, or signing off on the modified version.

Sorry my comment wasn't very clear about this. There's still secret sauce in the materials. The GDS is purely dimensional. It's just a bunch of shapes. But how those shapes get translated into actual silicon, and how various chemicals are used and in what concentrations to manipulate the silicon to make the transistors function is the secret sauce.

Re: Ask HN: Why is TSMC so competitive in semiconductor fabrication?

#59
post #57
post #34

Earlier quoted context omitted.

> NVIDIA and Apple will tell TSMC what logic gates go where (or often at an even higher level—specifying certain SRAM blocks going here or there). That's not quite how design works; it's much much more detailed. At the end of the day, TSMC's customers send them a "GDS" file that is a complete physical representation of the die they want manufactured. It describes every top-to-bottom later of the manufacturing process…

I was under the impression that it’s unusual for fabless chipmakers to do transistor level design anymore, and that they mostly rely on the standard TSMC libraries. But I may be wrong about that. The critical point I was trying to make is that the ASML machine doesn’t know how to make transistors. That’s something TSMC does: https://www.anandtech.com/show/16041/where-are-my-gaafets-ts...

No that's definitely not the case. For digital design, in general, you're not doing anything transistor-level. But those digital designers are using standard cell or memory libraries which are created at a transistor level. I believe the foundries also charge for their own standard cell libraries, and there are many other vendors that a design company can choose from like cadence, synopsys, even ARM.

For analog/RF design, of which there is still an enormous amount, it's always transistor level.

Re: Ask HN: Why is TSMC so competitive in semiconductor fabrication?

#60
post #53

Semiconductor industry has the deepest and most complex value chain in the economy. TSMC has always been pure fab company and it pays off now. Samsung and Intel are also in chip design business and do other things. They are less focused. TSMC's lead is not guaranteed. Any new technology node can fail and remove them from competition if they make wrong choices. I'm not exaggerating when I say that designing a new tech…

A bit of an aside, but your comment made me realize how much we don’t know about the process used to create the technologies that underpin our civilization. We (laymen) have no idea about the incredible complexity behind manufacturing a single CPU chip.

I think you are really overshooting.

Most people don't even know where their water comes from. Most people that drive do not know how a combustion engine works. Even people watching TV are only vaguely aware it's a series of static images chained together to make it look like its moving.

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