It seems like choosing a screw drive is almost as difficult as choosing which programming library, framework or environment to use. Well, maybe not. New ones probably aren’t added quite as often.
I work for a company that makes scientific equipment. We apply a few basic criteria, which narrow things down a lot. First, a lot of those fasteners are either really specialized or just rare or obsolete. So they can be ruled out. We look for something that will be easy for our assemblers, and for our field service technicians. They have given us feedback on what they like and dislike, including what kinds of tools a…
My experience with flat head screws in a production environment was the driver slipping out of the screw and scratching the paint on the part being assembled. Boo!
My experience with Philips is, works great as long as people use the exact correct driver, which they won't. Which results in a striped screw and a striped driver. The latter like a bad penny will go on to strip more screws till someone holy and wise (me) tosses it in the dumpster.
So Flat, just don't. Philips is okay for light duty. Anything else use a Torx or Hex.