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Lego's 0.002mm specification and its implications for manufacturing (2025)

thewave.engineer

21–30 of 343 posts

Re: Lego's 0.002mm specification and its implications for manufacturing (2025)

#21

"that familiar click is the sound of a carefully engineered interference fit designed to hold firm but still be easy for small hands to pull apart." My recent experience calls bs on pulling them apart.

I always remember the small, weird pieces being hard to get apart. What I don't remember was every kit being made up of so many small, weird pieces.

When I was a kid, the first "special" Lego kit I remember was the Star Wars sets in 1983 (and especially that everybody wanted a Millenium Falcon but I didn't know anybody who had parents that could afford one!)

Apart from those Star Wars kits, everything I had were generic blocks and strips (not sure what they're called, the ones that are 1/3 the height of a block) and some different designs of people. The closest I had to previous special sets was a town thing that my brother and sister had before me (they were 10 years older), which was a bunch of large floor tiles with roads and grassy areas with studs, some flowers pieces (single stud) and a handful of special buildings. But they were designed to be relatively generic, and the fun was using those building blocks to make a new city each time, not trying to recreate exactly someone's model. Apart from the flowers and the men, basically everything was a standard part, except perhaps a different colour.

When I was a teenager, the trend had become sets with lots of specialised parts for one specific model, such that they didn't really make sense as generic pieces. I enjoyed the technics kits because the early ones were just generic building blocks (apart from the wheels and rack and pinion, but again they could be re-used in lots of subsequent designs), but more and more the kits in the shops were for specialised models with unique pieces that were never designed to fit aesthetically with anything other than the model they came with. I'm sure _some_ people built other things with them, but equally I'd bet than probably 90% of those kits were built exactly once following the instructions and then never disassembled again.

Re: Lego's 0.002mm specification and its implications for manufacturing (2025)

#22
post #6

More than just bricks fitting into each other at a superficial level, it matters how firmly they fit together, and it's one of the areas where LEGO is generally superior to the similar types of bricks. A detail I didn't realise until I was an adult was the difference between the black and grey technic connecting pins. They look interchangeable, and for a lot of things they are. But there's a fraction of a mm raised l…

Do you mean between black and light grey? Light grey pins have always been the kind you use for rotating connections (low friction), whereas black was for non-rotating ones (high friction). Newer blue pins are also high friction, IIRC. I haven't bought new lego technic in a while, so I don't know if there's been any new colours added

EDIT: I think I also had some dark grey pins, but I don't remember if they were high or low friction

Re: Lego's 0.002mm specification and its implications for manufacturing (2025)

#23
post #15

Earlier quoted context omitted.

True. But lego has stood the test of time. Thats way harder

What do you mean by that?

They’ve been around over 90 years and have been making plastic bricks since the 1950s and are arguably the most successful children’s building toy product in history. They have amazing brand recognition, and beyond the toys, they have successful video games and movies.

According to my local news outlet, they’re up 12% in revenue growth in the last year (which outpaces the rest of the toy industry) and up 1,200% since 2004.

Re: Lego's 0.002mm specification and its implications for manufacturing (2025)

#24
post #14

If you buy any knock off legos, you are guaranteed 3 things, 1. Crappy instructions 2. Noticing the snap pressure is inconsistent and often too tight our bouncy. 3. Swearing at that manufacturer after every page.

The 2. is very annoying. Especially when big sets fall apart due to this issue.

Let me add this: 4. no spare parts available. So when I break weird Chinese invention the whole set becomes useless without that very special part. It happened few times and I got back to used Lego sets.

Re: Lego's 0.002mm specification and its implications for manufacturing (2025)

#25
post #12

Lego is one of those companies that is simultaneously amazing and kind of sucks. On one hand the core product is incredible. The tolerances on the bricks are micrometer-level precision and the fact that pieces from the 70s snap perfectly into ones made today is mind blowing. On the other hand, a lot what the company does today just sucks. Set prices are outrageous. Printed bricks get replaced with stickers and many s…

Maybe if something is too expensive don't buy it?

Re: Lego's 0.002mm specification and its implications for manufacturing (2025)

#26

Earlier quoted context omitted.

What do you mean by that?

Not OP but from my experience, the LEGO I had in a bin since I was a kid still fit perfectly with LEGO I'm buying for my kids 30 years later. That's unbelievably impressive to me.

More anecdata.

Lego from my youth, which was a hand-me down at the time, doesn't fit well with new lego. So it might be 40 years old, (which seems like a long time until you actually reach that age!)

I think it's more likely do to plastic aging than the original tolerances though.

Re: Lego's 0.002mm specification and its implications for manufacturing (2025)

#27
post #16
post #12

Lego is one of those companies that is simultaneously amazing and kind of sucks. On one hand the core product is incredible. The tolerances on the bricks are micrometer-level precision and the fact that pieces from the 70s snap perfectly into ones made today is mind blowing. On the other hand, a lot what the company does today just sucks. Set prices are outrageous. Printed bricks get replaced with stickers and many s…

Nostalgia... Lego was amazing decades ago so we want it to remain so. It's not anymore though. The whole raison d'etre, namely infinitely recomposable bricks to be creative, was lost the moment they realized they were a LOT more money in custom sets. Sets become collectible, perishable, trends can form, secondary markets exists, etc. It's simply about the baseline, not the principle. Sorry.

Lego is still amazing and you don't have to buy expensive sets for your kids to enjoy them. My son loves Legos and if he gets a set for his birthday it doesn't last long before he takes it apart and starts building other stuff with it.

This is one of those instances where it feels like people are terminally online. Or like the meme of the guy standing in the corner while everyone else is having fun at the party. You can find Legos being given away in a local buy-nothing group. It's still just as magical for kids as it ever was. These complaints are only from an adult who doesn't play with Legos. Who cares if sets become collectibles? Get other sets and have fun with Legos. These are toys that are meant to be played with. Play with them.

Re: Lego's 0.002mm specification and its implications for manufacturing (2025)

#28
post #12

Lego is one of those companies that is simultaneously amazing and kind of sucks. On one hand the core product is incredible. The tolerances on the bricks are micrometer-level precision and the fact that pieces from the 70s snap perfectly into ones made today is mind blowing. On the other hand, a lot what the company does today just sucks. Set prices are outrageous. Printed bricks get replaced with stickers and many s…

The decline of technic sets is such a shame. There's so little support for anything but representative models of specific cars, despite the platform being able to support a ton of mechanical creativity.

Re: Lego's 0.002mm specification and its implications for manufacturing (2025)

#29
post #16
post #12

Lego is one of those companies that is simultaneously amazing and kind of sucks. On one hand the core product is incredible. The tolerances on the bricks are micrometer-level precision and the fact that pieces from the 70s snap perfectly into ones made today is mind blowing. On the other hand, a lot what the company does today just sucks. Set prices are outrageous. Printed bricks get replaced with stickers and many s…

Nostalgia... Lego was amazing decades ago so we want it to remain so. It's not anymore though. The whole raison d'etre, namely infinitely recomposable bricks to be creative, was lost the moment they realized they were a LOT more money in custom sets. Sets become collectible, perishable, trends can form, secondary markets exists, etc. It's simply about the baseline, not the principle. Sorry.

Lego sets aimed at children are still good! They work as standalone toys, and can also be reassembled, modified and combined. Very few toys are like this.

Adults collect them, true, but there are whole lines dedicated to them.

Re: Lego's 0.002mm specification and its implications for manufacturing (2025)

#30
post #6

More than just bricks fitting into each other at a superficial level, it matters how firmly they fit together, and it's one of the areas where LEGO is generally superior to the similar types of bricks. A detail I didn't realise until I was an adult was the difference between the black and grey technic connecting pins. They look interchangeable, and for a lot of things they are. But there's a fraction of a mm raised l…

> it's one of the areas where LEGO is generally superior to the similar types of bricks Imho, this is, objectively, not true (anymore). Pantasy with GoBricks are superior in coloring and fit; Cobi are excellent for things that should not be taken apart anymore (like tank models); Lumibricks are excellent in fit and have amazing illumination solutions that are lightyears (haha) ahead of lego.

I got the Pantasy Neo Geo set a while ago, and was pretty blown away compared to the better known imitators that have been available at retail. The mechanics are not as robust as I’d expect from Lego, but it was about a quarter of the price and externally looks as good with some really fun and well thought out details.
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