Whitewood Under Siege: Wooden Shipping Pallets
cabinetmagazine.org
Whitewood Under Siege: Wooden Shipping Pallets
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Re: Whitewood Under Siege: Wooden Shipping Pallets
#2How many hidden industries like the pallets one are out there, waiting for software (or hardware) aid or disruption? I mean, 3.5 billion in pallet-related revenues :) , and millions in losses due to lack of tracking... is RFID really the best solution?
Re: Whitewood Under Siege: Wooden Shipping Pallets
#3> What is most vexing to many recyclers is the belief that the accumulation of blue pallets in their yards is not an accident, but a deliberate CHEP strategy. After all, collecting these stray pallets takes a lot of labor, a lot of miles, and a lot of trucks. If you are CHEP, why do this work yourself if you can get someone else to do it for you, at a price that you dictate?
> In 2008, a group of recyclers filed a class action lawsuit, claiming that CHEP was leveraging its dominant market position, and violating anti-trust law, by transferring its operational costs onto recyclers. The recyclers argued that CHEP had made them into a “conscripted collection army.”
Re: Whitewood Under Siege: Wooden Shipping Pallets
#4Re: Whitewood Under Siege: Wooden Shipping Pallets
#5A really compelling read. How many hidden industries like the pallets one are out there, waiting for software (or hardware) aid or disruption? I mean, 3.5 billion in pallet-related revenues :) , and millions in losses due to lack of tracking... is RFID really the best solution?
I used to run a 10,000 sqft logistics facility (really tiny in that world) and we kept a stock of about 20 pallets. I seem to remember the wooden ones costing $2-$5 used and the plastic ones less than $50 new. The most expensive pallets I could find from U-Line are $100 or so. http://www.uline.com/BL_8204/Rackable-Pallets
Figure that adding an armored place to put a lo-jack would cost $5-$10 (gotta protect it) and that the actual lo-jack would cost at least $50. It would need to be metal encased with a way to sneak an antenna out, have a "lifetime" battery (lithium-thionyl-chloride, not cheap http://www.all-battery.com/lithiumprimarybatteries.aspx) and the whole thing would have to be molded in to the pallet lest someone get clever and remove them cheaply. The batteries MUST be an integral part of the lo-jack so that someone couldn't just remove the batteries and neuter the device.
Then the data plan to keep it connected up to the world via the internet would cost at least a buck or two every month (in HUGE bulk purchases, individually it's something like $10/mo/device). Worse is that if someone puts them inside a metal building or metal shipping container or metal truck they're going to have a hell of a time getting a GPS fix and/or communicating with the cellular network.
So now that you've done all this your $40 to $100 (max) pallet now costs at least $50 and perhaps even $100 more PLUS it costs you something monthly whether people are renting it or not. What do you get to charge for this? From when I can tell, about $5 per trip. http://www.palletforum.com/tm.asp?m=26458 That's on a nominal $20 pallet cost although they may cost more now, the forum post is 2 years old.
I can't see how building a lo-jack into a pallet is going to be a compelling value proposition given all the limitations.
Re: Whitewood Under Siege: Wooden Shipping Pallets
#6Stunning to see Cabinet Magazine being referenced on HN. For those that don't know, Cabinet is an excellent magazine that covers many topics, but has something of a philosophy and art focus. Great article, as always.
Re: Whitewood Under Siege: Wooden Shipping Pallets
#7A really compelling read. How many hidden industries like the pallets one are out there, waiting for software (or hardware) aid or disruption? I mean, 3.5 billion in pallet-related revenues :) , and millions in losses due to lack of tracking... is RFID really the best solution?
How much does a pallet cost to manufacture and how much does a lo-jack cost to implant? Further, how much does it cost to keep the lo-jack running for a decade? I used to run a 10,000 sqft logistics facility (really tiny in that world) and we kept a stock of about 20 pallets. I seem to remember the wooden ones costing $2-$5 used and the plastic ones less than $50 new. The most expensive pallets I could find from U-Li…
A GPS car tracker costs a lot less than what you're quoting, when purchased in bulk from China (I don't know about reliability figures though :) ). I think it was in the U$ 15 range for the entire thing. Certainly not the armored thing you're describing, which sounds pretty expensive.
And the cell phone data plan could be negotiated way down (I think your estimate is correct, about U$ 1 or 2 per month). What I pay here as a consumer in Uruguay is less than U$ 5/month for 384 megabytes. Getting a fix is definitely a problem, but you can track it until it gets inside wherever it lost the signal (hopefully it's a warehouse).
That said, there's a lot of low-hanging fruit to start putting GPS trackers on pallets :) (I still don't see them being ubiquitous with pets and other higher-value items to track).
If it wasn't feasible for cars (MUCH more expensive than pallets), then I agree with your estimate that it won't happen soon, but it's going to be possible sometime in the near future (and somebody is going to be ready for that, and make a killing).
Re: Whitewood Under Siege: Wooden Shipping Pallets
#8A really compelling read. How many hidden industries like the pallets one are out there, waiting for software (or hardware) aid or disruption? I mean, 3.5 billion in pallet-related revenues :) , and millions in losses due to lack of tracking... is RFID really the best solution?
How much does a pallet cost to manufacture and how much does a lo-jack cost to implant? Further, how much does it cost to keep the lo-jack running for a decade? I used to run a 10,000 sqft logistics facility (really tiny in that world) and we kept a stock of about 20 pallets. I seem to remember the wooden ones costing $2-$5 used and the plastic ones less than $50 new. The most expensive pallets I could find from U-Li…
The palettes are cheap enough that they actually don't need the exact location of each of them. All they need is the ability to track pallets at certain points in the supply chain, which will give them a good indication of global pallet movements.
RFID tag readers are also quite cheap so you could potentially fit a lot of them at relatively small expense. They could be embedded into the flooring of trucks, the entrances of warehouses and the arms of forklifts.
Re: Whitewood Under Siege: Wooden Shipping Pallets
#9Re: Whitewood Under Siege: Wooden Shipping Pallets
#10Plastic pallets are vastly superior in the long run to wooden pallets in terms of durability, and many companies have used them for almost two decades interchangeably with wooden pallets. One of the issues here is that once a pallet enters the supply chain, who knows if or when you'll get them back. When I first started working for the grocery chain, there were over 30 pallets of back inventory sitting in the warehouse (this is a very bad thing and I corrected it during my time with the company).
The main problem with wooden pallets is that they are largely made with inferior wood that can't stand up to the stresses applied to them for a long period of time. If any of the center slats break, there's no problem. If one of the ends break, then you're probably going to be cleaning up a warehouse floor from whatever was on the pallet. People are also more likely to walk away with a wooden pallet since they have plenty of utility and are very inexpensive.
That isn't to say that plastic pallets are without fault, even if they are virtually indestructible. Most plastic pallets are manufactured with a diamond plate pattern. That's nice and all, but it's still plastic and therefore, slippery. Place some frozen or refrigerated food on a pallet destined for a windy area and have fun cleaning bananas out of the back of the truck.
So the best of both worlds would be a plastic pallet with a non-slip coating on the top of the pallet and the feet.