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The wonder of modern drywall

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Re: The wonder of modern drywall

#51

1. Is plaster and lath gypsum based? In my experience plaster is basically identical to stucco, which is basically just mortar with increasingly fine sand. It is very hard and completely unlike drywall. 2) Why emphasize asbestos when talking about plaster? My understanding is you likely have more to worry about if you have a house from say the 40s-70s, which almost universally have some sort of drywall product.

We had our circa-1915 house checked for asbestos before lifting it. The inspector laughed after taking a chip out of the plaster because you could clearly see horse hair protruding from every side of the chip. This is apparently unlikely to overlap with asbestos, though it comes instead with a minor (?) anthrax risk. I'll take that over the dust from drywall sanding every time though.

Re: The wonder of modern drywall

#52
post #24
post #16

Earlier quoted context omitted.

I watched a video recently, which I can't find, where an architect set up a beautiful wooden baseboard around the entirety of their property, and that baseboard held all mechanicals and was perfectly clean and easy to get into as needed. Drywall is manageable and cheap, I agree. But it's more painful than it should be for something that _will_ require maintenance.

This sounds great but violates all the building codes for a variety of reasons: eddy currents, risk of electrocution if there’s a short somewhere, noise in telecom cables, etc.

You can absolutely put NM cable, etc, under a cover. It's just more trouble than it is worth. You still need the required setbacks from the wall, etc, and .. there's reasons why bored holes very low on the wall (like for a baseboard cover) could be problematic.

And for telecom / low voltage, you have a lot of freedom of how you do it.

Re: The wonder of modern drywall

#53

Picture rails are a kitschy and twee feature that few people today even know their purpose, but anyone who tells you that they’re just as good for hanging things on are committing perjury In my humble opinion, they are significantly better than pounding a nail into drywall. Of course, I also have an absurdly large collection of framed photographs and other art, all of varying sizes, and I love swapping frames around…

Many people only think of picture rail as what you find in old Victorian homes, but modern picture rail can be much less obtrusive and lightweight. I have a lot of framed art as well. When I finally bought a house I installed STAS minirail throughout. The "wires" are transparent Perlon filament, and anything you hang can instantly be adjusted vertically and horizontally. This is way better than arguing with partner a…

Yep same. Super easy to install.

Re: The wonder of modern drywall

#55
post #37

I think this misses the beauty of a plaster wall. Level 5 drywall has nothing on a skilled artisan with plaster, and yeah you can’t hang things through it but it also lasts hundreds of years. My walls are 120 years old and robust, the kids haven’t damaged them and they’ve more than held up.

You can hang things through it just as easy as drywall too. Light stuff just put it right into the lathe. Heavy stuff, with both types of walls you are going to want to anchor into a stud.

How do you find yourself a lath? Try once if it doesn't hit then move up/down a 3/4 inch.

Re: The wonder of modern drywall

#56
post #28

Earlier quoted context omitted.

Drywall is trivial to remove and repair, I have no issue cutting walls with a circular saw or vibrating cutter to get access then patching it. I have seen another method for making walls that were accessible though, from a homesteader/ hand tool woodworker and carpenter. His walls were 24” thick with huge areas for piping and electrical and had 4x4’ removable wood panels. https://youtu.be/8fdm9R1Cbm0?si=9SRXgcdutos-h…

I wouldn't call it trivial. First you have to determine where to cut it; if you cut the wrong area you have to cut again. All the steps in repairing it either take time, are messy, or require some skill, and the time adds up (e.g. waiting for the patch to dry before you can sand; waiting for the primer to dry before you can paint; etc.). And then you have to match the surrounding paint, which is all but impossible si…

Ok, I glossed over color matching the wall patch. Fair.

But there really aren’t many walls you need to open in a house. There is probably 2-3 wet walls, so unless you need to retrofit some ducting why are you opening a wall? Code says there are no hidden wire junctions, so you’ve just got continuous runs of romex that are secured before they terminate… what do you open a wall for?

Most of the drywall repair is just physical damage to the drywall itself.

Re: The wonder of modern drywall

#57
> Because drywall is a dense and uniform mixture, hanging anything off the wall (from pictures to heavier items like shelves, TVs, or even cabinetry) is a trivial exercise, either a simple nail for a small frame, plaster anchors for medium loads, or toggle bolts for the real heavy hitters.

yikes

Re: The wonder of modern drywall

#58
post #46
post #41

A huge share of the gypsum used in drywall is *synthetic gypsum* — a byproduct of flue-gas desulfurization (FGD) at coal-fired power plants. When SO₂ is scrubbed from exhaust using limestone, the reaction produces calcium sulfate dihydrate, chemically identical to mined gypsum. In the US, FGD gypsum has accounted for roughly half of all gypsum consumed by the wallboard industry at its peak. The "cheap, uniform, and f…

Fascinating. I wonder if supply constraints will make drywall recycling profitable.

I don’t know about other countries, but in New Zealand there’s already recycling of leftover bits of drywall (we call it ‘gib board’ after a brand name). All the big building companies will accept leftover bits of gib board, but small bits can be thrown directly in your garden beds to help break up clay.

The gypsum used in New Zealand is mined locally.

Re: The wonder of modern drywall

#59
post #19
post #18

Earlier quoted context omitted.

I wouldn't call it easy, but it's conceptually simple to cut a square hole in some drywall to access behind it, and then pop the piece back in with screws, mud, and tape, then paint.

For sure. I've wired my old house with speakers in every ceiling, and cat-6 in every room. I've had a small pipe burst and a couple leaks behind a bathroom. I've patched quite a bit of drywall, and I'm about mediocre at it. But it seems so silly and unnecessary to me. Everything else in this world that requires maintenance comes with access panels and other means of easy access. In our living spaces, some of which sh…

I'm with you. I can read a post like OP and appreciate that drywall is a lot better than what came before, but I find it difficult to understand how we haven't come up with something better.

Something less heavy, easier to fix without expertise, doesn't require applying some surface pattern to hide imperfections when used on a ceiling.

I guess something conceptually like a drop-ceiling (which has a "finished" look, but is very accessible for maintenance), except for walls. That's what we need.

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