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A Different Kind of Disc Brake: 1949 Chrysler (2023)

macsmotorcitygarage.com

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Re: A Different Kind of Disc Brake: 1949 Chrysler (2023)

#31

Earlier quoted context omitted.

What is the hassle with maintaining hydraulic disk brakes on a bicycle? On my motorcycle, you replace the brake fluid and inspect the rotors to make sure they are in tolerance every couple of years, check the pads for wear, the lines for damage and replace if needed every oil change, and that is pretty much it. I would imagine that bicycle hydraulics are even easier to maintain, if only because they don't have nearly…

The hassle is a bunch of things: 1. The knowledge of how to deal with hydraulics across the industry is slowly accumulating. We've been fixing bikes with bowden cables for a hundred years give or take a bit. We've been dealing with hydraulics for 25 years give or take a few, and it's a really recent development that they've trickled down to the low end of the market and penetrated the road market at all. The knowledg…

I think this is overstated.

1. Despite being relatively new, bicycle hydraulic brakes are dead simple. There isn't much to learn, unlike the switch to discs which was a much bigger change. You also don't really need to fix them when a pre-bled set of Shimano MT-200 brakes is 25$, in case you find yourself with a hairy problem a bleed won't fix.

2.1 The industry is converging on mineral oil, as SRAM now has mineral oil brakes. Also, their hygroscopic nature actually is a problem: good quality mineral oil brakes last years between bleeding, which is rare for DOT fluid.

2.2 Mineral oil bicycle hydraulic brakes are very different from hydraulic oil on cars or some bikes - it's a sealed hydrophobic system. You don't need to bleed them unless there is a leak or dirt gets past the seal, and if you don't the worst that happens is that they gradually get mushy.

Meanwhile, if you don't bleed motorcycle or car brakes you can very suddenly lose braking power when you need it, for an unwisely designed sealed DOT system your brake line can literally burst open. But that's not a problem with modern good quality mineral oil hydraulic brakes.

2.3 This is a SRAM problem. Shimano hydraulic brakes are bled almost identically, and though doing a full flush changes a bit every now and then the change is always very minor (and you rarely need to do a full flush)

3. Things don't need to be big. You're not going to be messing with the master cylinder realistically speaking. Also on the most widespread hydraulic brakes there is no rubber hood around the bleed port, just screws that have o-rings around them.

4. The calipers aren't small at all. Look at top of the line weight weenie road bike calipers to see what an actually small caliper is. Common mountain bike calipers are not especially limited by size, they just don't need to be bigger than they are. In mountain bikes they get bigger if you pay more.

5. This is completely false. 2-piston or better yet 4-piston hydraulic calipers, along with convex-concave washers (this is very very important) offer by far the most flexibility as to mount facing. You can easily trick yourself into thinking that mechanical disc brakes are better due one of the pads being rigid and easy to offset as to accommodate a skewed rotor: this almost always backfires hard down the road once the pads start to wear askew. Also, for extreme cases we have floating rotors. The big thing though is to use concave/convex washers: after doing that I've often had bikes that just wouldn't work right with mechanical calipers work perfectly with cheap hydraulic calipers, I'm talking about a good 5 degrees out of alignment on the mounts in the pitch/roll axis.

I've put 9000 miles on my bike and I've only bled it once in 4 years. I haven't had to do any hydraulic specific maintenance at all, the most time I've spent was changing pads, changing/truing rotors, and aligning my calipers (often while waiting for my concave convex washers to come, after which it took all of 2 minutes and a business card).

Re: A Different Kind of Disc Brake: 1949 Chrysler (2023)

#32

Interestingly, the ball and ramp mechanism persists in mechanical disc brakes for bicycles, at least on the Avid BB-7's (possibly others, those are the ones I have). In that case the ball and ramp are in the caliper attached to the frame. I don't think they're self-energizing in that application; the balls aren't all traveling in the direction the rotor is. I'd say they're at least 85% as good as hydraulic disc brake…

What is the hassle with maintaining hydraulic disk brakes on a bicycle? On my motorcycle, you replace the brake fluid and inspect the rotors to make sure they are in tolerance every couple of years, check the pads for wear, the lines for damage and replace if needed every oil change, and that is pretty much it. I would imagine that bicycle hydraulics are even easier to maintain, if only because they don't have nearly…

They're not such a hassle. There's millions of people riding about on MT-200 brakes that never saw an Allen key since they left the factory. They used to be a lot more finicky, and some niche ones still are, but mass market hydraulic brakes are extremely easily to maintain.
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