How I got my laser eye injury

The guy was listed as a "sales engineer" which on first glance is the worst sort of oxymoron, everybody knows engineers make terrible salesmen[1]. But perhaps it could work, just take your sleaziest engineer, put them through an intensive indoctrination in chicanery and lies and you get a salesman who almost knows what he is talking about.

1. How do you know if the guy trying to sell you something is the engineer. They will tell you in excruciating detail every flaw and design mistake in the thing and how they should have designed it better. Savor this moment, look past the terrible sales pitch and buy from them, for you have been gifted that elusive thing, the engineer.

> custom infrared -> green laser

Nd:YAG lasers always creep me out. I worked in a lab that had an Nd:YAG with two janky doublers: 1064 -> 532 -> 266 nm. The output energy was supposed to be a few mJ (IIRC), but it was basically zero. So the students operating it took off the second doubler and fired it at a bookend. Nothing (well, nothing visible). Took off the first doubler. After investigation, the zapping sound was the paint vaporizing off a computer at the other end of the lab, because the beam was actually scooting just past the bookend. 1064 nm is almost the worst wavelength you can work with. (Okay, 233nm is probably worse, but the available energy with a setup like this is much lower.)

I have a green laser pointer, and I made a point of buying a diode laser. It’s a slightly different color than 532, its battery life is better, but, critically, there is no way it could malfunction or be sloppily constructed to leak infrared light.

Lasers absolutely terrify me now; I impulse bought a 2w lasercube in 2020 for next to nothing (circa $200) and once I started reading up on it I was pretty appalled how easy it was to buy.

This was a fairly expensive RRP laser with some level of protection and stuff around it, the fact you could buy pens capable of pretty significant damage on ebay for way less where people wouldn't even grasp just how dangerous the thing is.

So I've got a laser I'm afraid to play with until I can make a safe environment for it and I'm even more afraid to sell on to anyone...

Feel like there's going to be some atrocity and some big time laser panic in the future.

So, to clarify - what i have is a very nice IPG lightweld 1500 XR. They are normally not cheap (30k), and are very nice and well thought out safety wise.

One of the fun parts when i lived in the bay area was that as companies got acquired, they didn't know what to do with the stuff they had before acquisition that isn't needed anymore, and it either sits in a warehouse, or gets auctioned off (or both!)

So for example, at one point, Google (after acquiring terra bella and some other companies) had like 5 or 6 very nice 5 axis VMC's sitting around collecting dust. Each was worth well over 250k. They already had plenty of VMC's in the machine shop, etc, and didn't need these, and it was not worth the trouble to sell them. At least back then.

In my case, I was able to get this welder for way less than half price.

The lightweld's have come down in price over the years, and that will keep happening.

They are pretty much the most expensive laser welders though, you can easily get one for 10k these days.

The truth is, however, if you go cheaper than this, what often what gets overlooked is safety. So some of them in the lowest price range don't even require you touch the gun to metal before letting you fire, etc.

All of them can weld the same, so if you go looking, look at other things too.

THe other thing - one of the nice things about laser welding is that it's improving very fast. So similar to fiber, running multiple types of lasers or optics in the cable is not particularly more difficult than running one. They just add more fibers (it's not quite the only issue, but you get the point).

Why does this matter? Because it means you can run another laser or something to monitor the weld and adjust parameters on the fly. Which lightweld and others are starting to do. So if you are moving the gun too fast/slowly, or got the power wrong or whatever, it will compensate automatically

This probably won't ever happen on mig/tig. The lasers are heavily computer controlled already, this just adds a feedback loop.

It also enables real time certification of a weld - see https://www.ipgphotonics.com/products/laser-weld-measurement for an example (this is a separate product, but you get the idea)

In any case, my take would be - if you want to play with them as a hobbyist, or have too much money, they are cool Otherwise i'd wait ~5 years and what you get will probably be 5-10x better for the same price.