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United finds loose bolts on plug doors during 737 Max 9 inspections

theaircurrent.com

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Re: United finds loose bolts on plug doors during 737 Max 9 inspections

#91

Earlier quoted context omitted.

I know of a pretty famous car tuner in the US (I won't get too specific for various reasons) and despite most people in my community going to him for service over the years, multiple people have come out and proved he rarely if ever torques anything to spec. For the longest time he even allowed customers to watch in the shop space as he worked on their cars and he'd hand-torque many things that the car manual was ver…

My beef is that torque specs are for factory assembly. If you’re using new parts, sure, but once they’re old/re-used parts with some corrosion due to dissimilar metals, age or salt belt, you’re flying blind and probably undertorquing if going by the book. Given the amount of (soft) aluminum on aircraft, (737 is 80% aluminum), it would be insane to not precisely consider torque. Steel on steel is more forgiving.

Why would the softness matter for torque, if there has been some shift or compression since original install the torque should still ensure the correct pressure between the fitting, no?

Re: United finds loose bolts on plug doors during 737 Max 9 inspections

#92

Earlier quoted context omitted.

Those claims that it was maintenance is a bit bizarre considering these were brand new craft, and that panel isn't exactly a wear item. (ofc, some wear with each pressurization cycle, but I digress) It'd be different if it was an engine issue on a 20+ year old plane. But still, this isn't anything like the prior MAX issue - and frankly could have just as easily happened to any manufacturer like Airbus. I don't think…

> But still, this isn't anything like the prior MAX issue Sure, other than being with a variant of the same model of plane built by the same manufacturer, this latest issue is nothing like the prior issue.

If you knew anything about the previous issue, you'd know they aren't much of anything alike.

The previous issue:

* Was primarily a software issue, not a hardware issue

* Was caused by the design of the craft, not an issue with construction

* Was known by Boeing in advance and ignored, not discovered later

So yes, the two issues aren't very much alike.

Re: United finds loose bolts on plug doors during 737 Max 9 inspections

#93

I've seen on Toyotas and also at Universal Studios bolts on rides are marked with paint presumably to indicate that the nut hasn't backed out. Are airliners marked in this way? Is checking the bolts simply a visual inspection, or do the inspectors need to get out a torque wrench?

Workers are trained and qualified to sign of on their work. Some work is double checked by a co-worker. Some is again checked by QA. FAL work, and loose bolts falling under FOD absolutely, are checked by QA. Or at least should be.

No idea how this can happen, Boeing really has to get its shit together.

Re: United finds loose bolts on plug doors during 737 Max 9 inspections

#94

Earlier quoted context omitted.

Maybe when airlines start advertising that they don’t use the new 737s. The more likely scenario is that the Chinese or Europeans will ground the new 737s until some very expensive fix is put into place and not accept any workarounds. That would probably make a difference. FYI: https://qz.com/1569865/china-grounds-737-max-8-after-ethiopi...

There are mutual recognition agreements between the regulators and if the europeans try something like that, the americans can create counter measures to even the field in a mutually undesired spiral. At this moment, the biggest enemy of Boeing is Boeing itself.

I’m not sure I understand what you are getting at.

I’m assuming that the US is less likely to demand costly changes to aircraft produced by Boeing because of the implications it would have for their own economy. I wouldn’t trust France to preemptive ground a series of Airbus planes either.

Re: United finds loose bolts on plug doors during 737 Max 9 inspections

#96
post #20

Earlier quoted context omitted.

No, it's as insane as it reads. It means people were careless and sloppy during assembly. Think of it like seeing "one cockroach in your kitchen." It's not one cockroach. You just haven't opened up the rest of the walls.

What's crazy to me is that these things do not roll of the factory line in large numbers. If it was a car plant or some other line where large numbers come off per shift, you could find that possibly one operator for one shift set their torque wrench to the wrong setting causing the finished items for that shift to be suspect. But seeing as not one plane rolls of the floor per shift, this is much more systemic like p…

There is definetly one plabe rolling of FAL per shift. Airbus for example is aiming for a delivery rate of 60 single aisle planes per month.

Re: United finds loose bolts on plug doors during 737 Max 9 inspections

#97
post #23

Could AI help firms like Boeing perform more robust and automated safety checks? I'm curious about how much an issue like this can be chalked up to human error vs. poor, semi-automated QA.

Oh nice this is the first time I've seen the AI equivalent of "Bitcoin fixes this" in the wild.

This is hilarious, but I think we might be being a bit unfair.

Why couldn't you use something a camera on eyeglasses while doing the work correctly to fine tune a multimodal model, and then infer to a user wearing the same glasses? Audio reply saying "nope, try again."

You would need multiple frames per second, so not today, but not that far into the future, right?

edit: Zero-shot, I just took photos of me "fixing things" around the house, and here is what ChatGPT told me. It does not suck. Do this with fine tuning, many frames per second, and what am I missing?

https://imgur.com/a/H1eSShH

https://imgur.com/a/YXxz8uL

Re: United finds loose bolts on plug doors during 737 Max 9 inspections

#98

It seems there's a sense of malaise falling over everything and everyone in the USA. People at large simply cannot be bothered to care about anything, including torque specs for freakin' AIRLINERS

I know of a pretty famous car tuner in the US (I won't get too specific for various reasons) and despite most people in my community going to him for service over the years, multiple people have come out and proved he rarely if ever torques anything to spec. For the longest time he even allowed customers to watch in the shop space as he worked on their cars and he'd hand-torque many things that the car manual was ver…

When I was in high school I helped a lot of my friends fix issues caused by quick tire and lube shops. Lots of snapped, stripped, and rounded fasteners.

Re: United finds loose bolts on plug doors during 737 Max 9 inspections

#99

It seems there's a sense of malaise falling over everything and everyone in the USA. People at large simply cannot be bothered to care about anything, including torque specs for freakin' AIRLINERS

Sagaar from Breaking Points felt the same way in his monologue today.

Re: United finds loose bolts on plug doors during 737 Max 9 inspections

#100

Earlier quoted context omitted.

My beef is that torque specs are for factory assembly. If you’re using new parts, sure, but once they’re old/re-used parts with some corrosion due to dissimilar metals, age or salt belt, you’re flying blind and probably undertorquing if going by the book. Given the amount of (soft) aluminum on aircraft, (737 is 80% aluminum), it would be insane to not precisely consider torque. Steel on steel is more forgiving.

Why would the softness matter for torque, if there has been some shift or compression since original install the torque should still ensure the correct pressure between the fitting, no?

That’s assuming then original install torque spec was correct.

Much easier to strip aluminum threading if you over torque. Steel tends to just bend (and bend back better).

Aluminum also fractures while steel bends/stretch back and forth better.

(This is mainly from my experience working on bicycles, and a little auto)

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