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Hyundai Uni Wheel electric drive system could revolutionize EV design

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Re: Hyundai Uni Wheel electric drive system could revolutionize EV design

#171
post #60

This wouldn't have worked for ICE cars, because in order to have a reasonable range of up-and-down movement the gear ratio needs to be quite high (ie, the pinion gear has to be much smaller than the ring gear). It's 6.2:1 in the article, about 2x what's appropriate for the top gear on an ICE car.

This mostly makes sense if you have four individual motors right next to the wheels, that turns with the wheel. That’s obviously also not viable with ICE cars.

Re: Hyundai Uni Wheel electric drive system could revolutionize EV design

#172

My first question, on seeing a picture of the drive, was how this allowed the wheel to be turned for steering - this is, after all, the difficult part of driving the front wheels (if you are not using an in-hub motor) and is why a CV joint, and not just any universal joint, is needed (when turning sharply, the wheel axis is nowhere near parallel to the motor axis.) Neither the article nor the video mentioned steering…

In the video you can see the motors turning with the wheels. So there’s no problem there at all.

I think this would make most sense with an axial flux motor. That’d keep the package quite compact.

I’m guessing the camper changes mentioned could also be handled by the motor pivoting up and down as well. But I can’t say for sure if that makes sense.

Re: Hyundai Uni Wheel electric drive system could revolutionize EV design

#173

I love innovation. There still needs to be a CV joint to allow steering, but short of hub motors[1] There isn't much you can do about that. What I would be interested to see is how lubrication works. Do you think they just have a bunch of oil in the bottom and rely on centrifugal force to fling it to the ring gear? Then let surface tension transmit it to the sun gear? [1] They are heavy and heavy wheels affect ride q…

> There still needs to be a CV joint to allow steering

Naw, because if you look closely in the video you can see that the motors turns with the wheel. With small EV motors that’s not unreasonable.

Presumably the motor is free to tilt up and down a bit as well to deal with changing camber.

> but short of hub motors[1] There isn't much you can do about that.

I mean, it is pretty much a hub motor that has been decouple in the vertical motion so it doesn’t contribute to unsprung mass, and with a good reduction gear as a bonus.

Re: Hyundai Uni Wheel electric drive system could revolutionize EV design

#174
post #160

Earlier quoted context omitted.

Why only high performance though. A motor per wheel simplifies everything. No diff, no CV joints, you don't need this, just a simple planetary gearbox. You gain space, lower manufacturing costs (theoretically, assuming multiple motors doesn't offset the other cost reductions, although as you could base a 2wd and 4wd high performance version on the same motor, that's an even harder case to make).

Everyone says "unsprung mass" but you also have to provide cooling without ingesting all the dirt and water off the road. It's not that simple.

Brake lines are a solved problem. Water lines wouldn't be any more difficult. If air cooled it could be a sealed unit.

Re: Hyundai Uni Wheel electric drive system could revolutionize EV design

#175
post #172

My first question, on seeing a picture of the drive, was how this allowed the wheel to be turned for steering - this is, after all, the difficult part of driving the front wheels (if you are not using an in-hub motor) and is why a CV joint, and not just any universal joint, is needed (when turning sharply, the wheel axis is nowhere near parallel to the motor axis.) Neither the article nor the video mentioned steering…

In the video you can see the motors turning with the wheels. So there’s no problem there at all. I think this would make most sense with an axial flux motor. That’d keep the package quite compact. I’m guessing the camper changes mentioned could also be handled by the motor pivoting up and down as well. But I can’t say for sure if that makes sense.

I just replayed it on a big screen, and I see what you are saying - it is visible between about 5:15 and 5:20.

Re: Hyundai Uni Wheel electric drive system could revolutionize EV design

#176

Earlier quoted context omitted.

It is the issue for in-hub motors. Solve that one and the world will beat a path to your door and shower you with money.

You can buy a car powered with in-wheel motors here: We have developed the first production car to use in-wheel hub motors. https://mwmotors.cz/luka-ev/ This car maybe too, as far as I understand it. A Russian UAZ on steroids: https://www.youtube.com/watch?v=RCOf_33C1qc

That Luka has some pretty interesting tech and is so sharp-looking. I hope it's a massive success.

Re: Hyundai Uni Wheel electric drive system could revolutionize EV design

#177
post #176

Earlier quoted context omitted.

You can buy a car powered with in-wheel motors here: We have developed the first production car to use in-wheel hub motors. https://mwmotors.cz/luka-ev/ This car maybe too, as far as I understand it. A Russian UAZ on steroids: https://www.youtube.com/watch?v=RCOf_33C1qc

That Luka has some pretty interesting tech and is so sharp-looking. I hope it's a massive success.

Gorgeous little car! Reminds me of the sports cars of the 50's and 60's. But they apparently dropped the hub motors.

Re: Hyundai Uni Wheel electric drive system could revolutionize EV design

#178
post #117

Earlier quoted context omitted.

Hub motors make wheels quite heavy, which means that there's more unsprung mass [1] in the vehicle, making it less responsive under acceleration/braking and more noisy and sensitive to vibrations. They're common in electric scooters, bikes and bicycles though. [1] https://en.wikipedia.org/wiki/Unsprung_mass

newer designs are silent, weigh about 2lbs or a little under a kilo, can produce upwards of 100nm torque at 1000w.

1kW isn't going to suffice. Car motors are >100kW.

Re: Hyundai Uni Wheel electric drive system could revolutionize EV design

#179
post #178

Earlier quoted context omitted.

newer designs are silent, weigh about 2lbs or a little under a kilo, can produce upwards of 100nm torque at 1000w.

1kW isn't going to suffice. Car motors are >100kW.

Well, that’s overkill for Hyundais, 20-50kW max is all you need per wheel. You can produce >100kW with some high end racing hub motors [1]. You can also scale it up to generate more torque. Gear it down, etc.

[1] https://www.koenigsegg.com/quark-emotor

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