Making cool stuff out of cheap materials is great, but as I understand it, PVC itself is nasty stuff (even compared with other plastics) that we should probably be avoiding if we can. I'm not sure what would work as a good general-purpose replacement for PVC for making things out of though. I'm not sure if ABS is available in the narrow diameters that PVC is. Pex is more bendy. Bamboo is strong, but not uniform. Wood…
AFAIK the health scare is mainly around the plasticisers used to make PVC (very) flexible, but rigid PVC pipe does not contain any plasticiser.