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Tell HN: I think I found Toyota's battery

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Tell HN: I think I found Toyota's battery

#1
Recently there was a thread about a "breakthrough" in battery technology at Toyota.

https://news.ycombinator.com/item?id=36585327

Toyota has been putting out PR puff pieces about their "solid-state" (solid-electrolyte) batteries for years, but this story was unique in that it had a quote from Keiji Kaita, who holds some high-level role at Toyota. Anyway, I didn't think much of it, because there was no paper referenced in the Guardian article, which seemed to be the original source.

But while reading about something else, I came across the paper "A near dimensionally invariable high-capacity positive electrode material", published in Nature Materials last December:

https://www.nature.com/articles/s41563-022-01421-z

This paper, reporting a cathode that has very little (much less than normal) change in size or shape when charged and discharged, claims reversible storage with a solid electrolyte. It stands to reason that dimensional stability of the cathode is necessary for interfacing with a solid electrolyte, since if it swells and shrinks, it will probably detach from the electrolyte, and possibly damage it further.

Looking at the affiliations of some of the authors we see a number of contributors from the "Lithium Ion Battery Technology and Evaluation Center (LIBTEC)". A web search about LIBTEC leads to several articles from 2018:

https://www.cnet.com/roadshow/news/toyota-nissan-honda-libte...

which state that Toyota, along with Nissan, Honda and Panasonic (Tesla's major collaborator), have established this consortium to work on solid-electrolyte batteries as of five years ago.

So what does this thing look like? It's a vanadium–titanium cathode, Li8Ti2V4O14. Titanium is common; vanadium technically has a higher crustal abundance than nickel, but it tends to be spread across low-quality deposits, so production is low right now. A review considering the resource outlook for V-based batteries [1] was guardedly optimistic. 750 Wh/kg is great. Vanadium cathodes historically had a problem with high dimensional instability, but it appears that cocrystallization with titanium may have fixed that, and the weird properties of vanadium became an advantage in compensating for Li+ influx/efflux.

The use of a sulfide electrolyte pours doubt on claims of safety, though. It's reasonably likely that if water were to come into contact with the electrolyte, it could release highly toxic hydrogen sulfide gas.

Also, since the battery was developed in collaboration with other major automakers (and funded by the Japanese government), it's somewhat questionable to think it would give Toyota a major advantage in the EV race. But for the Japanese economy, which has been rather slow lately, it could be a boost.

1: https://chemistry-europe.onlinelibrary.wiley.com/doi/abs/10....

Re: Tell HN: I think I found Toyota's battery

#5
post #3

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What is a "period of stability"? Sounds like a rather arbitrary and subjective designation, but it seems unlikely that an economy that has existed for thousands of years is yet to have its first "period of stability".

Re: Tell HN: I think I found Toyota's battery

#6
> 750 Wh/kg is great.

To put it mildly.

Energy density in the current leaders in that category, lithium ion batteries, 250-270 wh/kg. So, provided a similar or better ratio of watt-hours to unit of volume, we’re basically looking at tripling the energy storage of EVs or significant weight reduction, in the ideal scenario of this design being a safe and cost effective replacement for current batteries.

Re: Tell HN: I think I found Toyota's battery

#8

> 750 Wh/kg is great. To put it mildly. Energy density in the current leaders in that category, lithium ion batteries, 250-270 wh/kg. So, provided a similar or better ratio of watt-hours to unit of volume, we’re basically looking at tripling the energy storage of EVs or significant weight reduction, in the ideal scenario of this design being a safe and cost effective replacement for current batteries.

For mobile applications wh/kg and wh/liter both matter, and they can vary independently. With the titanium electrode you’ve got a lighter battery per unit of volume. That said, a vehicle battery has to propel itself, so a lighter battery requires less capacity and thus a bit less volume.

Re: Tell HN: I think I found Toyota's battery

#9

> 750 Wh/kg is great. To put it mildly. Energy density in the current leaders in that category, lithium ion batteries, 250-270 wh/kg. So, provided a similar or better ratio of watt-hours to unit of volume, we’re basically looking at tripling the energy storage of EVs or significant weight reduction, in the ideal scenario of this design being a safe and cost effective replacement for current batteries.

I think for the EV skeptics it’s easy to forget how fast battery chemistry has been evolving. There’s an common assumption that the EV status quo of 300 mile range at barely-affordable prices will continue forever, and therefore with all the woes surrounding charging and bad weather affecting range, EVs are dead in the water.

Ten years ago $30k got you 75 miles of range out of a Nissan Leaf. Fast forward to present day and you will spend less money before adjusting for inflation and get 259 miles of range in the same class of vehicle (Chevy Bolt EV).

When many automakers say they will only sell EVs by ~2035, it sounds a bit far-fetched, but in the context of the past 10 years it’s hard to deny the high probability that gasoline vehicles will make basically no sense by the 2030s on the basis of value.

Gasoline cars will simply cost more to own, end of story.

Re: Tell HN: I think I found Toyota's battery

#10
post #9

> 750 Wh/kg is great. To put it mildly. Energy density in the current leaders in that category, lithium ion batteries, 250-270 wh/kg. So, provided a similar or better ratio of watt-hours to unit of volume, we’re basically looking at tripling the energy storage of EVs or significant weight reduction, in the ideal scenario of this design being a safe and cost effective replacement for current batteries.

I think for the EV skeptics it’s easy to forget how fast battery chemistry has been evolving. There’s an common assumption that the EV status quo of 300 mile range at barely-affordable prices will continue forever, and therefore with all the woes surrounding charging and bad weather affecting range, EVs are dead in the water. Ten years ago $30k got you 75 miles of range out of a Nissan Leaf. Fast forward to present d…

Are batteries still on a roughly 3-4% annual rate of improvement? Or has that shifted? So,e of that will have been aerodynamics (the industry is slowly boiling the frog on styling vs aerodynamics) and motor efficiency, which has climbed a lot in the last 15 years.
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