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How Micro Drill Bits Are Made [video]

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Re: How Micro Drill Bits Are Made [video]

#41
post #22
post #17

“This video is not available in your country” Anyone have an alternative link?

https://yewtu.be/watch?v=gHR9YQl7ObU ..?

That’s a different video, the one linked in the post is an episode of How It’s Made. Here’s another link to it: https://www.dailymotion.com/video/x7zlack

Re: How Micro Drill Bits Are Made [video]

#43
post #36
post #28

Anyone know how much these cost to buy?

McMaster-Carr sells a 0.051mm drill bit (0.002 inch) for $25: https://www.mcmaster.com/8904A11/ Here's links to other other micro drill bits and micro end mills: - https://www.mcmaster.com/micro%20drill%20bits/ - https://www.mcmaster.com/micro-end-mills/mill-diameter~0-002...

Nothing against McMaster-Carr, but what is shown in the video is not the same quality.

Re: How Micro Drill Bits Are Made [video]

#44
post #37

What is the smallest drill bit one can buy?

They go even smaller than 0.1mm. McMaster-Carr sells a 0.051mm drill bit for $25: https://www.mcmaster.com/8904A11/ That's the absolutely small I could find, though I suspect specialty vendors have even smaller ones. You can find MMC's other micro drill bits here: https://www.mcmaster.com/micro-drill-bits/ My only experience with these was in school where we used 0.25mm micro end mills (like a drill bit that cut side…

>0.051mm

Holy shucks... How are they even manufactured? I imagine they have really precise grinding tools to make the flutes..

Re: How Micro Drill Bits Are Made [video]

#45

BTW: Making small spade bits is completely doable if you have a lathe, stone, and screwdriver sharpening jig. I've done it myself down to 0.5mm but that smallest one was just an exercise...if I valued my time, it was a $100 bit of much lower quality than what's easiy bought for MUCH less.

Clickspring has an excellent video on simple shop-made drills: https://www.youtube.com/watch?v=N1aj_3tlQhU You don't need the lathe (though he uses one to rotate it for easy sanding, a drill chuck would work just as well), merely a stone, a torch, and some stock of appropriate diameter...you only need the lathe if you're starting with a shapeless chunk, and this isn't the stone age anymore! https://www.mcmaster.com/m…

I will check it out; thanks. I've seen some of his videos and he does lovely work.

Re: How Micro Drill Bits Are Made [video]

#46

BTW: Making small spade bits is completely doable if you have a lathe, stone, and screwdriver sharpening jig. I've done it myself down to 0.5mm but that smallest one was just an exercise...if I valued my time, it was a $100 bit of much lower quality than what's easiy bought for MUCH less.

For anybody who wants to try this themselves, or wants to sharpen drill bits generally, getting the concentricity of the point and the shank accurate is absolutely key. For normal-sized drills, at best you're going to drill an oversized (and likely tapered) hole. When you get into the smaller sizes, you're going to break bits left and right. For normal-sized drills an everyday drill sharpening gauge should do the tri…

If the point angle looks symmetrical and the flute lengths look the same, then it's usually fine/close enough for most fab work.

Re: How Micro Drill Bits Are Made [video]

#48
post #47

I have been wondering about micro drilling in dental context. Is there any reason why root canals don't use microscopic drills instead of the current drills that make teeth weak, and need crowns for support?

> Is there any reason why root canals don't use microscopic drills instead of the current drills that make teeth weak, and need crowns for support?

...Because the very act of removing material leaves a void that makes the tooth weak? The method of making something hollow doesn't make it any less hollow.

-Emily

Re: How Micro Drill Bits Are Made [video]

#49
post #3

Earlier quoted context omitted.

They can be pretty small. I purchased this set sometime back. It’s served me well. Gyros® HSS Wire Gauge Mini Twist Drill Bit Set |Includes 20 Micro High Speed Steel Bit Sizes #61 to #80 | with Convenient Clear Dome Storage Case (45-22010) https://www.amazon.com/gp/product/B000SKVF8I . I frequently use a bigger size for fabricating reinforced epoxy with paper clips serving as rebar. Gyros Micro Drill Bit Set of 25#57…

Out of curiosity what do you use the paperclip reinforced epoxy for? Some sort of mold making?

usually it's for repairs of broken things, plastic tabs, random cast models, appliance parts, stuff like that. I'll drill a routing for the paperclip to thread through, then I bend and thread the paperclip through the tunnels, then I backfill the epoxy over the voids. They've usually been pretty tough durable repairs that hold up pretty well.

Re: How Micro Drill Bits Are Made [video]

#50

What is the smallest drill bit one can buy?

Sphinx Tools lists 0.03mm (30µm) drills in their standard catalog[1]. IIRC they made the 10µm drill Kern used to demo drilling holes in a hair to show off their pyramid nano CNC.

[1] https://sphinx-tools.ch/en/catalog-products-eshop/drilling-a...

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