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Ask HN: What can you realistically manufacture in your garage?

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Re: Ask HN: What can you realistically manufacture in your garage?

#152
I used to be the education director at a makerspace and now run a 3D printing company selling small plastic parts and teaching entrepreneurs how to start small manufacturing businesses at home.

Few thoughts:

- Focus on your hobbies and other industries you know well. What problems exist? Where can you make things better? Are there problems people mention over and over again?

- CAD modeling is often THE fundamental skill needed for people to bring their ideas to market. You can make CAD models that look almost real using software you can get for free. This allows you to work backwards, first determining if there's a market, and also working out many of the design flaws before making something

If you're just excited to make stuff, and want to get your hands on something, you can do all kinds of things in a tight space.

- 3D printers are small and provide many automated opportunities - Laser cutters are dead simple to set up and use to make real products and are easy to automate. - CNC machines can be had for under 5k and are super powerful - Portable MIG welders have a small footprint and welding tends to be in high demand - Leather working tends to be high perceived value though automation is limited - Soldering and electronics repair requires little space but again, automation is limited

I've got loads of other ideas too but I'm guessing that's good for now. My contact information is in my profile if you'd like to talk more.

Re: Ask HN: What can you realistically manufacture in your garage?

#153
post #68

I used to work for a manufacturing company that started out as a married couple making Christmas ornaments with a $2000 laser cutter/engraver. Screen printing is a pretty easy business to do out of a garage - you can either print and sell your own designs or print for others. Unless there are already a lot of screen printers in your area odds are there are businesses and organizations that would love to make some che…

> The difficulty is not in determining what's possible but rather what's profitable.

If you troll Etsy or eBay or places like that, you'll quickly begin to realize the quantity of things that are obviously made on a CNC milling machine, or a laser cutter, etc.

The customizability can be the selling point - and if you can fit everything on a trailer, you can even haul it to state fairs, town fun fests, etc.

Think those fancy wood name plates you can buy at Disneyland kind of thing. But the big advantage can be you are local instead of some online thing.

Re: Ask HN: What can you realistically manufacture in your garage?

#155
post #75

I convert old photo negative enlargers to UV enlargers for printing with alternative processes (cyanotype in particular). It doesn't take much space and I do it out of my small European town house basement. Which also serves as my photo lab for demonstrations.

That's neat. What do you use as the source? A bank of UV LEDs?

Never really thought about that but can you get larger "flashlight" style UV-spectrum LEDs from cree/etc? Of course you need to diffuse it and fewer larger elements are harder than more smaller elements but the output power is probably higher with the big LEDs, and I seem to remember some of the alt-processes are quite insensitive (like, leave it outside in the sun for a half hour).

The other way you can do it is, of course, printing a big negative and contact printing outside. It's a little lame with film since you have to go through an interpositive to get back to a negative (unless you use positive B+W slide process or similar - but those processes aren't great either in terms of quality), but ironically those processes are now extremely accessible through digital or hybrid-digital workflows. Scan your negative, print the scan (still negative) onto a transparency, and contact print, done. Or you can take a random digital image and invert it and then print it onto a transparency.

I should give laser-transparency cyanotype a go one of these days, that would be a few fun afternoons.

On the "how do I put out enough UV light for cyanotype enlargment" thing, I wonder if there's a way to get flashbulbs to put out UV light. One of the reasons older flash photos don't have the modern digital "flash" look is because the whole flashbulb lights up, and then the reflector actually spreads out the light from the flashbulb, so you don't have a point source like the xenon tube, it's a highly diffused source. And it's actually relatively intense by modern standards - another weird niche where flashbulb still is viable is infrared photography, IR flashbulbs put out a pretty massive amount of light.

Re: Ask HN: What can you realistically manufacture in your garage?

#156

Earlier quoted context omitted.

You're not the first person I've heard this from; when you say "many are now posting lists of open contracts you can bid on" where are they posting these things? https://sam.gov/content/home is what my cursory Googling found, is this what you mean, or is there some other, more relevant site involved?

I just searched "CNC", a bunch of contract opportunities showed up: https://sam.gov/search/?index=opp&sort=-modifiedDate&page=1&...

This is what my Dad does...and he has a lathe in the garage typically producing things for helicopters and airplanes.

Re: Ask HN: What can you realistically manufacture in your garage?

#157
post #70

Get a commercial dehydrator. You can make dehydrated fruit and veg, trail food, jerky, dried herbs, tea and lots of other things. You can grow gourmet or medicinal mushrooms with a handmade flow hood, a pressure cooker and two grow tents.

I'd do a lot of research in the market before starting a food business at home. Rules and regulations are pretty intense and if you're selling stuff for people to consume it usually has to be prepared in an approved and inspected kitchen, which is very difficult for home chefs. It's not impossible but prepare for a _ton_ of roadblocks. Most folks end up renting time in commercial kitchens that take care of crossing a…

We've spent about $50k getting going, but we are on a farm so have options others don't. Our equipment was $10k, the rest went into refrigerated containers we turned into a kitchen grade dehydration space, prep room, coolroom and storage.

I'm fortunate to have a sister in the food retailing business who was our first customer. We started dehydrating lime slices to use up the excess limes from our yard and control fruit fly, and found we couldn't keep up with demand. From there it's gone really well.

We are in Australia though, YMMV.

Re: Ask HN: What can you realistically manufacture in your garage?

#158
post #6

I have a dream of producing custom recumbents. I don't know where to get thin-walled pipes, but a start capital is roughly as you have described.

Local metals dealer?

But at this point carbon fiber is pretty easy to manufacture. For a bike frame the hard part would be design optimization and stress calculations. It might even be easier once you have the molds. I'm not really sure I understand why some upstart carbon bike company hasn't cleaned up given how inexpensively some of the no-name carbon parts from china are (and how they appear to be at least as good if not better than some of the name brand stuff in some cases).

Re: Ask HN: What can you realistically manufacture in your garage?

#159
post #65

Earlier quoted context omitted.

If it's custom Guitar Hero guitars I'd like to get in touch to buy one. If not, I hope someone reading this does.

I've thought of making various custom (and ruggedized) game peripherals. The electronics and switches I could do (assuming the ICs are available), but designing housings to be 3d printed might be tricky. For a guitar, however... possibly having the body made of wood like a real electric guitar could be a selling point.

I've always thought the way to go is take a normal controller say, and tear out the internal electronics, replace the switches if needed with stronger/better ones, and put it in a custom 3D printed housing.

Re: Ask HN: What can you realistically manufacture in your garage?

#160
post #36

Seeds, saplings, etc. Small houseplants and barely sprouted houseplants sell for a lot on Etsy and other sites and require very moderate amounts space and money. The difficulty is skill. Plants can be hard to grow and it’s easy to make a mistake that ruins lots of your crop!

I had an acquaintance who made a very handsome living cultivating apple tree starts. I don't know how much exactly but he lived very well.
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