Earlier quoted context omitted.
> Making two adds little cost. I think you are overextending your experience in a production environment here. I’ve worked in both, and the type of builds in these aerospace applications still have huge costs in subsequent runs. Hell, even rebuilding an existing component can be prohibitively expensive. Much of the GSE was likely existing so that’s probably a non-issue.
> huge costs in subsequent runs Often that's because they have to rebuild and reset the tooling. Within the run, though, the incremental cost should be minimal. The huge costs may be huge, but not huge compared to the cost of the prototype.
In space applications costs can be exaggerated compared to actual production environments because the risks aren’t mitigated by something like the FAA, meaning they are often mitigated by some downstream process. Besides, a lot of the the designs already include critical spares, so there’s more than a single run, even in a one-off design