I posted directly via the contact form on the blog, not sure if it made it through.
I'm way out of my lane even commenting on this, but maybe you can dramatically simplify the air delivery side of this design, if you're willing to under-engineer. A single air chamber with an inlet (blower in) and two outlets (patient out and return out). Low rpm motor slow rotating a sealed disc with holes in it balancing outflow between feed-to-patient and return. Put a blowoff mechanism inline around the flow meter. If the capacity is there and there's such a thing as a common or global delivery 'frequency', maybe it could support more than one person.
Again, I might as well be from another planet in terms of knowledge in this domain. I'm just confused at the apparent complexity around the servo, linkage, and waste-gating. I DO get that delivery can be tailored nearly entirely in software with this design. That's cool.