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Door blows off Boeing 777X during stress test

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Re: Door blows off Boeing 777X during stress test

#91

I like how their PR person says "Safety is the highest priority at Boeing." I feel like the reality is that "doing what our customers tell us so we sell more airplanes than Airbus" is their actual highest priority. I wonder how they fix that. I wonder if it's even possible for a publicly-traded corporation to do?

if safety was their biggest priority they would have grounded the max after their first accident. money is their biggest priority.

Re: Door blows off Boeing 777X during stress test

#93

Earlier quoted context omitted.

90% of $100 is not $190

Interestingly the 154% number seems to be gone from the article now The language is tricky, if you interpret it as I did, or 154% "more" than the design limit, then it is the design limit plus 1.54 more design limits. Like saying you salary is $100 and we're paying you 90% beyond your salary. Then you would expect to get $190. If you interpret it to be 154% "of" the design limit, then I would agree it would be 1.54x…

It's not a matter of interpretation or tricky language. The video says "of" [1] so it's 1.54 times the design limit.

[1] https://youtu.be/Ai2HmvAXcU0?t=45

Re: Door blows off Boeing 777X during stress test

#95
post #19

Earlier quoted context omitted.

> Here is another video of a 777 wing test where it broke at 154% of the normal load I really hope you mean 154% of the max load, and I hope that max load is engineered to be far above what should be seen in actual service. 50% over the normal service load is not what I would consider extreme, and not something I would expect to be acceptable in an aircraft.

Ok, I'm hijacking this thread because there's some confusion about 'limit' load. http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgFAR.nsf...

You're not hijacking it, just adding some contextual information, namely: "Strength requirements are specified in terms of limit loads (the maximum loads to be expected in service) and ultimate loads (limit loads multiplied by prescribed factors of safety). Unless otherwise provided, prescribed loads are limit loads."

Re: Door blows off Boeing 777X during stress test

#96

It's a stress test. You would expect things to break during a stress test. > "They loaded it up well beyond capacity and bent its wings in an extreme manner, in a way almost certain to never happen in the real world." Here is another video of a 777 wing test where it broke at 154% of the [s/normal/maximum theoretical/] load - a bit beyond what was expected by the engineering team. https://www.youtube.com/watch?v=Ai2H…

It depends on the stress test

If you're testing it up to the limit then no, it is not expected.

But if you're pushing it beyond the design limit then yes, it is expected to break.

Some wing tests are done beyond the limit, some are done below the limit (non-destructive tests cost less, that's why they're preferred, but for a new design they might just push it beyond the limit to see when does it effectively fail)

Re: Door blows off Boeing 777X during stress test

#97
I can’t help to think that there is some force to attack Boeing for some reason. I remember a few years ago, several malfunctions on airbus to the point we decided to no longer use it in our fleet.

Anyways, there the undeniable effect of climate change / extreme weather. Planes have to catch up to security standards so no lives are lost. Silly to point fingers at companies like it’s their fault. Industry needs to move as one towards safety.

Re: Door blows off Boeing 777X during stress test

#98

It's a stress test. You would expect things to break during a stress test. > "They loaded it up well beyond capacity and bent its wings in an extreme manner, in a way almost certain to never happen in the real world." Here is another video of a 777 wing test where it broke at 154% of the [s/normal/maximum theoretical/] load - a bit beyond what was expected by the engineering team. https://www.youtube.com/watch?v=Ai2H…

If I ever write a library to perform stress tests, I'll call it one-fifty-four.

Re: Door blows off Boeing 777X during stress test

#99
post #41

Earlier quoted context omitted.

> The entire point of these tests is specifically to break things When you do these types of tests you are testing for a expected outcome. If you do a test and the outcome is un-expected (i.e. the fuselage fails prematurely) it means your engineering and the expectations built around that engineering are wrong.

This is incorrect. These tests are specifically done because they want to gather data on what the failure loads (which are previously unknown) are.

No, as the Seattle Times pointed out the intent of the test is to ensure the wings support 150% of their rated load. They may continue until things break, but the typical purpose is simply to ensure there's that 50% wiggle room.

Re: Door blows off Boeing 777X during stress test

#100
post #75
post #74

Comments here on this are like reddit comments, please shut the fuck up if you have nothing of value to add. I don't have downvote power so need to call all of you out. Simply quoting the article is not a valid comment; it does not generate discussion.

Thank You. This is my take on it: the wings were bent in an extreme manner. so you have a cylinder to a close approximation, with a hole in the side of it. Then you have two levers [wings] affixed to said cylinder, then you apply force to the levers, and distort the cylinder thus distorting the hole in the cylinder.... at this point i would invoke a topological parlour trick of making a quarter fall through a dime si…

This is what I came to say, and finding validation in your saying of it, I can but say "I agree" -But I would love to see a more formal write-up of how the wing stressed area carred over into the doors, and how likely this risk is, and if its a peculiarity not previously seen because wide-scale use of composites in large-volume widebody jets is still somewhat new?

(new as in, comparatively few composite body jets at scale are being tested, few models have existed, compared to the numbers of more traditional material jets which have undergone this specific test)

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