There are two main objectives when designing conventional structures: strength and serviceability. We want to make sure structures have sufficient strength under very rare and severe loading to prevent collapse. But we also want to make sure they don't move too much under normal loading. It sounds like using silk would be a challenge to satisfy both objectives in many applications. In order to actually mobilize the t…
Imagine spider silk replacing fiberglass threads for example, or carbon-fiber threads. Its not fiberglass or carbon-fibler per-se that makes the material strong, its the composite. The mixture of plastic (which provides compressive strength) with fiber (which provides tensile strength).
There are a ton of composite fibers in the marketplace. I'm not a materials engineer, so I don't know exactly what people are looking for in their fibers (aside from high tensile strength). Probably low-weight, high strength... and probably low-compressive strength (or at least, people ignore the figure).
"Elasticity" in spider-silk sounds interesting, but I'm not sure if thats good or bad for a composite.
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The composite for structures is going to be Reinforced concrete: Steel Rebar provides tensile strength, while Concrete provides compressive strength.
Where spider-silk (or fiberglass / carbon fiber composites) shine, are low-weight applications. Bicycles, bullet-proof armor, and flywheels. The question is if spider-silk is actually any better than carbon fiber (or Kevlar)
That's the thing: we have a LOT of manufactured fibers. Maybe spider-silk has a niche that can be used. But its competing against Carbon Fiber, Fiberglass, and Kevlar.
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It seems like Spider-silk has less tensile strength than Carbon Fiber / Kevlar. However, due to its flexibility, spider-silk can absorb significantly more energy before breaking (aka "Toughness").
So spider-silk might be superior for stopping bullets in a composite weave, but it would be awful as a load-bearing structure (unless that load-bearing structure were expected to be "catching" objects a lot). Hmmm... maybe a Tennis Racket would be the ideal use of Spider Silk...