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Aldi, a brutally efficient grocery chain, is upending America's supermarkets

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Re: Aldi, a brutally efficient grocery chain, is upending America's supermarkets

#391
post #96

I'm an industrial engineer and geek out about Aldi frequently. Here are a few things I've noticed (and researched) which differentiate them from others. -they have barcode on 5 or 6 sides of their products, and they're typically huge! They nearly never need to orient a product to scan it. Their scan speed is far faster than any other supermarket I've been at. -if two products are very similar, they'll change the pack…

> depositing a quarter for a cart eliminates the need to pay people to collect carts What's the alternative? Growing up in Germany I've literally never seen it any other way.

Trader Joe's has a yellow line beyond which you are not supposed to take your cart. I was always wondering how this works so I pushed a cart behind the line. It immediately locked its wheels so it got stuck there. I guess some employee knows how to unlock these carts.

Re: Aldi, a brutally efficient grocery chain, is upending America's supermarkets

#392

Earlier quoted context omitted.

This looks related to something that's mystified me for years about Safeway. Background: - Safeway rotates every product through "sale" and "full price" periods. It's a strictly calendar-based thing; every sale price is going to recur if you wait, and every product will spend a lot of time at "full price" and a lot of other time at two or three different "sale" prices. - Triscuits come in a variety of special flavors…

Nabisco is a DSD vendor. It's own sales associates and merchandisers are responsible for ordering and stocking the shelves. These people are on site (in-store) at most once per day (depending on the unit volume of the store and delivery schedules). Data gets funneled to the sales associate to make their own judgement calls about ordering (though they may be on auto-ordering depending on how close of a relationship th…

I know only knew a little about this industry from dating someone who was a merchandiser, this filled in so many gaps in what I knew about those jobs! What a great comment

Re: Aldi, a brutally efficient grocery chain, is upending America's supermarkets

#393

Earlier quoted context omitted.

> -they combine varieties (like flavors of granola bars) of product in the same box. This greatly reduces the shelf space required. This is the only thing that fails about Aldi. Let's say you want their Chicken Tikka sauce. The mixed boxes mean good chance you won't see it as Tikka always goes first. You go through the whole 6 boxes of inventory, and yep, all sold - the three spaces in every box. Same for pizza - one…

This looks related to something that's mystified me for years about Safeway. Background: - Safeway rotates every product through "sale" and "full price" periods. It's a strictly calendar-based thing; every sale price is going to recur if you wait, and every product will spend a lot of time at "full price" and a lot of other time at two or three different "sale" prices. - Triscuits come in a variety of special flavors…

> Parmesan Garlic is more popular than every other flavor, and Safeway should stock more of that flavor than they do of other flavors

Or they should increase the sale price relative to other flavors, so that it still sells out, but near the end of the sale period, maximizing profits.

Or, they are doing the right thing, and you aren't the only person who has noticed it, and the sales drive people to the store at the early part of the sale, which is why the Garlic Parmesan sells out, and Safeway has other means of taking advantage of that, like merchandising high margin complementary products in conjunction with it.

Re: Aldi, a brutally efficient grocery chain, is upending America's supermarkets

#395
post #376

Earlier quoted context omitted.

I wonder if one can pin a camera on the ceiling looking down at the conveyor belt, scanning all barcodes at once? Better than doing them manually one by one. If every box has barcodes on every side it should be possible for the software, knowing the size of the box, to get an idea if everything was scanned correctly or if an item had the barcode obscured. Maybe 2-3 cameras under different angles. Cameras are cheap, a…

Is checkout speed really limiting factor in grocery store growth though? Like are people that sensitive to the few extra minutes (at most) at the checkout counter they'll switch where they shop? I personally can't see myself switching from my local store even if it takes like 3 more minutes to check out. Maybe I'm just lucky though to think it's 3 minutes extra at most?...

> Is checkout speed really limiting factor in grocery store growth though? Like are people that sensitive to the few extra minutes (at most) at the checkout counter they'll switch where they shop?

Have ever been inside a walmart? There's only ever like 2 checkouts open and massive lines, that's a long time to stand there.

Waiting in line at the grocery store I thought was one of the most common annoyances people have?

Re: Aldi, a brutally efficient grocery chain, is upending America's supermarkets

#396
post #336
post #96

I'm an industrial engineer and geek out about Aldi frequently. Here are a few things I've noticed (and researched) which differentiate them from others. -they have barcode on 5 or 6 sides of their products, and they're typically huge! They nearly never need to orient a product to scan it. Their scan speed is far faster than any other supermarket I've been at. -if two products are very similar, they'll change the pack…

> they have barcode on 5 or 6 sides of their products, and they're typically huge! They nearly never need to orient a product to scan it. Their scan speed is far faster than any other supermarket I've been at Scan speed is never a bottleneck of a checkout process. Packing and payment are. They might be saving millisecond on scan time, but the paper and printing of a label cost money too. Not sure if it’s the best sho…

> It also makes people not want to go there if they don’t have spare change.

Aldi doesn't have a membership fee, but it has a culture and following akin to Costco or Trader Joe's. It works for some people, but not for others. The barrier to entry isn't that big, it's just a bit different.

>Scan speed is never a bottleneck of a checkout process. Packing and payment are. They might be saving millisecond on scan time, but the paper and printing of a label cost money too. Not sure if it’s the best showcase of efficiency here

I entirely disagree with this point in the context of grocery stores. Convenience stores I'm likely to agree because people typically buy a couple items and the payment time is effectively identical to that of a grocery store.

I should look up metrics to see if it's tracked, but the scan speed makes a huge difference! They don't bag at Aldi at all, when they're checking out, the employee is pulling a cart around, scanning, or waiting for payment to process. I can pretty much guarantee they process more customers per hour and can complete more scans per minute than any other grocer in the US.

The marginal cost of printing barcode is effectively 0. They are already printing the packaging and black and white are always on the color palette for the single barcode.

One more item I forgot to list above is that they print their receipts one line at a time, so you never wait to have your 3 ft receipt printed after your payment is processed. They do a great job at eliminating the non-value added tasks in the entire store, cross training employees, and reducing overhead.

Re: Aldi, a brutally efficient grocery chain, is upending America's supermarkets

#397
post #376

Earlier quoted context omitted.

I wonder if one can pin a camera on the ceiling looking down at the conveyor belt, scanning all barcodes at once? Better than doing them manually one by one. If every box has barcodes on every side it should be possible for the software, knowing the size of the box, to get an idea if everything was scanned correctly or if an item had the barcode obscured. Maybe 2-3 cameras under different angles. Cameras are cheap, a…

Is checkout speed really limiting factor in grocery store growth though? Like are people that sensitive to the few extra minutes (at most) at the checkout counter they'll switch where they shop? I personally can't see myself switching from my local store even if it takes like 3 more minutes to check out. Maybe I'm just lucky though to think it's 3 minutes extra at most?...

I shop at 1am or later at 24 hr stores just avoid waiting. Life is finite. Not enough of it to waste in line.

Re: Aldi, a brutally efficient grocery chain, is upending America's supermarkets

#398

Earlier quoted context omitted.

Yep. The most notable thing about Aldi (and similar competitor Lidl) from a UK perspective is that they pay above average for comparable supermarket jobs and reduce staffing accordingly. But I remember putting coins into slots for a trolley (and reclaiming them!) when I was young enough to be sitting in the child seat nearly 30 years ago, long before Aldi was a factor in the UK market. Is this really an innovative co…

I've never seen it anywhere. I have heard of it, but in the two regions I've lived (Northeast and Midwest), never seen it. I wonder why it hasn't taken off. My son used to work at Walmart after school making around $15/hour to do little more than round up carts in the parking lot and bring them back into the building. Considering how cost conscious Walmart is, I'm surprised. However, Aldi is putting up a building acr…

I saw this happen back in 1995. Back then people would leave carts just about anywhere in the parking lot. Then they introduced the concept of the quarter and having to return the cart to the stand. Soon enough it became a habit. And the practice continues till this day.

Re: Aldi, a brutally efficient grocery chain, is upending America's supermarkets

#399
post #96

I'm an industrial engineer and geek out about Aldi frequently. Here are a few things I've noticed (and researched) which differentiate them from others. -they have barcode on 5 or 6 sides of their products, and they're typically huge! They nearly never need to orient a product to scan it. Their scan speed is far faster than any other supermarket I've been at. -if two products are very similar, they'll change the pack…

> -they combine varieties (like flavors of granola bars) of product in the same box. This greatly reduces the shelf space required. This is the only thing that fails about Aldi. Let's say you want their Chicken Tikka sauce. The mixed boxes mean good chance you won't see it as Tikka always goes first. You go through the whole 6 boxes of inventory, and yep, all sold - the three spaces in every box. Same for pizza - one…

Aldi's where I get 90-100% of my groceries most months and I've had this experience with stuff like the teriyaki sauce and some of their granola bars, but I've learned to live with it. It's still so much a better experience and cheaper than any other grocery store in Pittsburgh. Aldi "gets" how I want to shop for groceries so much - no bullshit with multiple brands, membership cards, self-checkouts, having to buy in bulk to get a discount, etc.

There are a lot of local businesses that I love but have one gripe with, like a great restaurant with an awkward wait procedure (Gaucho if anyone's familiar), or my favorite barbershop that's only open late one night a week, but I've accepted that they know more than me about how to run, and maybe it just has to be like this to be great overall.

Re: Aldi, a brutally efficient grocery chain, is upending America's supermarkets

#400
post #96

I'm an industrial engineer and geek out about Aldi frequently. Here are a few things I've noticed (and researched) which differentiate them from others. -they have barcode on 5 or 6 sides of their products, and they're typically huge! They nearly never need to orient a product to scan it. Their scan speed is far faster than any other supermarket I've been at. -if two products are very similar, they'll change the pack…

> they combine varieties (like flavors of granola bars) of product in the same box. This greatly reduces the shelf space required.

I don't understand how this reduces shelf space, but there are no Aldi stores anywhere near here (nearest is 804.18 miles away, according to their store locator) so maybe I'm not understanding what they are doing. All I've got for comparison are the variety packs that manufactures often sell at the stores we have here (Walmart, Safeway, etc).

For example, if a bar comes in 3 flavors, and is sold in boxes of 6, a box takes up the same space if it has 2 of each flavor or 6 of one flavor.

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