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MIT team develops 3D printer that's 10x faster than comparable 3D printers

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Re: MIT team develops 3D printer that's 10x faster than comparable 3D printers

#41
post #4

I wonder why they needed the laser pre-heater. I can't imagine it is that dramatically more effective than resistive heating. Even if it is, just having a longer pre-heater to make up for it would have to be cheaper. EDIT: Did a bit of research, a major benefit of laser heating is direct control of energy transfer so you can be sure your heating the plastic to the right temperature regardless of how fast its moving t…

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Re: MIT team develops 3D printer that's 10x faster than comparable 3D printers

#44
post #4

I wonder why they needed the laser pre-heater. I can't imagine it is that dramatically more effective than resistive heating. Even if it is, just having a longer pre-heater to make up for it would have to be cheaper. EDIT: Did a bit of research, a major benefit of laser heating is direct control of energy transfer so you can be sure your heating the plastic to the right temperature regardless of how fast its moving t…

The laser penetrates the filament heating it internally instead of only heating the outer surface. It's near-infrared (808 nm) so it heats the small cylinder of filament essentially uniformly throughout its volume. It's also nice because they can vary laser power much more effectively than you can vary the temperature of a conduction surface. https://arxiv.org/pdf/1709.05918.pdf

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Re: MIT team develops 3D printer that's 10x faster than comparable 3D printers

#45
post #11

As hobby goes 3D printer really no good. Laser is fast and even some Cnc ok. But hours and hours ... Hope this help as having a 3D model of your favourite item is great. Especially you can like programming iterate through it quickly. Learning is part of the fun.

Well if you order an object online, then you have to wait 1+ days for it to arrive ;)

Re: MIT team develops 3D printer that's 10x faster than comparable 3D printers

#46
Regarding "normal" 3d printer technology, anyone who's thinking of getting a basic one to play around with, take a look at the Creality CR-10S. It sells for $369. There's lots of youtube videos of sample output from it and reviews.

The bigger version of the same thing which can print 50 x 50 x 50 cm volume, the CR-10S5 is $629.

I have no connection to the manufacturer or Chinese vendors, just throwing the name of something I'm satisfied with out there.

Re: MIT team develops 3D printer that's 10x faster than comparable 3D printers

#47
post #35
post #19

Earlier quoted context omitted.

Titan 3D Robotics has a extruder that claims to be able to print 1 pound of filament an hour which for ABS would be able 400 cm^3 (I think?) I believe it's water cooled but still looks to be using traditional heater cartridges. Specs: http://www.titan3drobotics.com/atlas/ Video: http://www.youtube.com/watch?v=mKPKIGcrlFU

Right. That's what you get when you build a 3D printer like a CNC machine. Titan takes in pellets directly, rather than bothering with filament. They probably use a heating system and drive screw like an injection molding machine. They can print with more plastics than filament printers. They end up with a lot of moving mass on the print head, but that's what big motors and controllers are for. The Titan unit uses 14…

What is the $ per kilogram cost difference if you can buy bulk PLA plastic pellets vs. buying filament on a roll? For a benchmark comparison figure the generally well-reviewed Monoprice filament ranges from $18 to $20 per 1kg spool.

Re: MIT team develops 3D printer that's 10x faster than comparable 3D printers

#48

How does this compare to Carbon? https://www.carbon3d.com/

resin can be much faster, but is not really that great for deasktop/at home printing.

Yes there are DLP printers for enthusiasts, but the multi-stage process is not that great, as the chemicals are pretty noxious.

There are a greater range of cheaper plastics available for extruding.

Re: MIT team develops 3D printer that's 10x faster than comparable 3D printers

#50
post #4

I wonder why they needed the laser pre-heater. I can't imagine it is that dramatically more effective than resistive heating. Even if it is, just having a longer pre-heater to make up for it would have to be cheaper. EDIT: Did a bit of research, a major benefit of laser heating is direct control of energy transfer so you can be sure your heating the plastic to the right temperature regardless of how fast its moving t…

I'm guessing here, but it could be possible that the actual heating of the filament is done entirely with the laser, and the job of the heated nozzle is simply to keep the filament at temperature all the way until it is extruded. It may have not been possible or feasible to combine the laser heater and nozzle, hence the need for both parts.
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