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The Global Cost of Corrosion

impact.nace.org

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Re: The Global Cost of Corrosion

#2
Rust's a Must, by T.R.B. Watson:

""" Mighty ships upon the ocean

Suffer from severe corrosion

Even those that stay at dockside

Are rapidly becoming oxide.

Alas, that piling in the sea

Is mostly FE2O3

And when the ocean meets the shore,

You'll find there's FE3O4.

'Cause when the wind is salt and gusty

Things are getting awful rusty

We can measure it, we can test it

We can halt it or arrest it

We can gather it and weigh it

We can coat it, we can spray it

We can examine and dissect it

We can cathodically protect it

We can pick it up and drop it

But heaven knows, we'll never stop it.

So here's to rust: No doubt about it,

Most of us would starve without it. """

Re: The Global Cost of Corrosion

#4
The environmentalists killed a zinc mine in my state due to pollution concerns. Of course every pound of zinc not mined meant more steel without zinc protection, and hence more rust and more mining of iron ore. Arguments like this were completely lost on them.

Re: The Global Cost of Corrosion

#7

Why aren't bridges and ships made out of stainless steel? Is it too expensive, or not as strong as regular steel?

There is a steel called Corten where the rust develops a protective layer similar to aluminum and won't rust all the way through. The only issue is it isn't good when exposed to constant water as the rust will wash off and not protect.

Re: The Global Cost of Corrosion

#8
This is an important issue. People keep talking about recycling, but much more important than recycling is just being able to use a thing for longer before you are even thinking about recycling it.

Japanese automakers did the world a great favor when in the 80s and 90s they made much longer lasting cars and made longevity and resale value an important consideration in the purchasing decision. They did this mostly by using better paints and making sure cars and car parts are painted more thoroughly.

There are modern materials that prevent corrosion. Here is a company that sells ordinary looking paper that you can use to wrap anything and it will prevent it from rusting.

https://www.zerust.com/

Re: The Global Cost of Corrosion

#9

Why aren't bridges and ships made out of stainless steel? Is it too expensive, or not as strong as regular steel?

According to http://www.kastenmarine.com/metalboats.htm, mostly cost plus other drawbacks that sound like they would not be blockers if the cost were lower. That author thinks monel would be even better than stainless, but it's even more expensive.

Re: The Global Cost of Corrosion

#10

Why aren't bridges and ships made out of stainless steel? Is it too expensive, or not as strong as regular steel?

Cost, primarily. I'm not certain but I believe joins and welds also need further attention to ensure the corrosion protection isn't impaired.

Anyway, O&M is the problem for the guy trying to get the next decade's budget approved so if the upkeep is more expensive, hey at least I got this thing built.

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