Earlier quoted context omitted.
But when I can buy a "good enough" Dell keyboard for $30, over 10x the cost for splitting the PCB in half sure smells like a rip off.
Does it? The "good enough" Dell keyboard is made by a multi-billion dollar corporation in extremely large quantities. Economies of scale bring the price all the way down, and they skimp on parts (e.g. no real mechanical keys). The cost isn't in "splitting the PCB in half", it's in designing and connecting two halves. In sourcing (usually) high quality mechanical keys. Due to the small batch sizes there's also a good…
Labor is pretty cheap. It takes on average about 2 hours to build a keyboard. If there are no issues, it takes 1 hour. That costs about $25 total on average for labor.
The main cost is the 3d printed shells. We print PLA ourselves for cheap, but we outsource Nylon and Resin to China. These can cost anywhere from $150 to $200 for the entire thing.
The next highest cost are the PCBs. Our connectors, PCB columns for the switches, trackball PCBs, and the "brain" PCB, where all the logic processing happens, end up costing over $100-$150 total.
The total cost to build them ends up being anywhere from $250 (the absolute minimum barebones keyboard) to $400 for higher end boards.
Just some insight.