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Rolls-Royce’s single-crystal turbine blade casting foundry

theengineer.co.uk

61–70 of 75 posts

Re: Rolls-Royce’s single-crystal turbine blade casting foundry

#61
Let me nitpick just a bit:

> the Riace Bronzes of Greek warriors found in the sea off Sicily

Well, Riace is in Calabria, not in Sicily. If you want to insert a nice quote in your article, how difficult and time consuming can be to check on the internet it in 2016?

Re: Rolls-Royce’s single-crystal turbine blade casting foundry

#62

On this topic, I'd like to ask how 3D printed parts fair in the new engines being built. [1] I'd love to hear about this from a Metallurgical Engineer or a Material Science Expert. [1] http://qz.com/667477/ge-fires-up-worlds-largest-commercial-j...

I can see how 3D printing can be used for parts with complex shapes, as a replacement for powder sintering, but there is no way you can use it to cast a single crystal, neither for any part where you need to control texture.

Re: Rolls-Royce’s single-crystal turbine blade casting foundry

#63
post #61

Let me nitpick just a bit: > the Riace Bronzes of Greek warriors found in the sea off Sicily Well, Riace is in Calabria, not in Sicily. If you want to insert a nice quote in your article, how difficult and time consuming can be to check on the internet it in 2016?

Unnecessary nitpick. The sea is between Calabria and Sicily.

Re: Rolls-Royce’s single-crystal turbine blade casting foundry

#64
post #61

Let me nitpick just a bit: > the Riace Bronzes of Greek warriors found in the sea off Sicily Well, Riace is in Calabria, not in Sicily. If you want to insert a nice quote in your article, how difficult and time consuming can be to check on the internet it in 2016?

Unnecessary nitpick. The sea is between Calabria and Sicily.

Ehm, no, not really!

https://www.google.it/maps/place/89040+Riace+Marina+RC/@38.8...

Same question for you as for the author: how long would have it taken to check?

Re: Rolls-Royce’s single-crystal turbine blade casting foundry

#65
post #64

Earlier quoted context omitted.

Unnecessary nitpick. The sea is between Calabria and Sicily.

Ehm, no, not really! https://www.google.it/maps/place/89040+Riace+Marina+RC/@38.8... Same question for you as for the author: how long would have it taken to check?

Your argument re: Off Calabria vs Sicily left an ambiguous zone. Showing Riace Marina is much more convincing - I now agree :)

Re: Rolls-Royce’s single-crystal turbine blade casting foundry

#66
post #13

I had the chance recently to see the Mayor of the City of London's (the strange city-within-a-city bit of London) two Rolls Royce's they keep for formal occasions up close. They are super rare (only ~400 ever made), worth a whole lot of money and looked amazing . I'm not a car person but you can't help but feel a shiver when you see a car like that. The engines where the same as the ones they used in the Spitfire fig…

I think you mean proud to be German ()the car making arm was purchased)

> Rolls is one of the things that makes me proud to be British.

Re: Rolls-Royce’s single-crystal turbine blade casting foundry

#67
post #60

I'd like to note few things: single crystal is the best way to fight creep, but that's it. This is very specific problem with very specific solution. For most engineering problems you would prefer high fatigue strength or high ductility. Single crystal is poor for both. Another thing is that single crystal metal is very distinct from amorphous metal. Neither has grain boundaries, but single crystal is very strictly o…

Thanks for this. I'd think a metal would fracture very easily if there existed a well defined boundary inside, which is what a crystal is. Seems like a property you wouldn't want inside of a jet engine, but what do I know.

Re: Rolls-Royce’s single-crystal turbine blade casting foundry

#68
post #60

I'd like to note few things: single crystal is the best way to fight creep, but that's it. This is very specific problem with very specific solution. For most engineering problems you would prefer high fatigue strength or high ductility. Single crystal is poor for both. Another thing is that single crystal metal is very distinct from amorphous metal. Neither has grain boundaries, but single crystal is very strictly o…

[deleted]

Re: Rolls-Royce’s single-crystal turbine blade casting foundry

#69
post #43

Earlier quoted context omitted.

My graduate research was on a corner of the class of ceramic materials that are used as coatings on top of this type of turbine blades. Anything specifically you would like to know? Generally, single crystal blades are designed for their resistance to creep at high temperatures. If your predominate creep mechanism is sliding at grain boundaries in a polycrystalline material, you can impart creep resistance by removin…

What sorts of considerations are important for the ceramic coating? I'd assume that the coating is not under the same types of stress as the alloy core, and so thermal properties would be more important. Is that true, or is load as much of a factor there too?

I'm not deeply aware of the specifics of the mechanical loads near the surface due to rotation. Generally the mandates are to match CTE between the substrate and surface as much as feasible, and to insert a "bond" layer to help that match.

The dominant concerns I am aware of are low thermal conductivity, thermal stability, and lack of chemical attack in the environments in question.

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