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TSMC to customers: It's time to stop using older nodes and move to 28nm

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Re: TSMC to customers: It's time to stop using older nodes and move to 28nm

#51
post #31
post #6

How hard is it to migrate a design from 40nm to 28nm? Can this be automated?

Yes, much more than from 28 to 22 or 16. 40nm+ are planar transistors, and below are FinFETs

The FinFET transition was a bit later than you remember: Intel switched at 22nm, TSMC at 16nm. TSMC's 28nm wasn't their last planar transistor node, but it's a sweet spot of performance vs cost.

Re: TSMC to customers: It's time to stop using older nodes and move to 28nm

#52

It reminds me of how this backwards way of thinking seems to have infested everyone's heads; that stuff has to be, or make use of, the very latest technology available, or it will be useless junk that barely works.

Every infotainment system I have ever used has been useless junk that barely worked.

Re: TSMC to customers: It's time to stop using older nodes and move to 28nm

#53
post #30
post #11

Thanks TSMC... when will you release a HV version of 28nm? Oh... never, because you transitioned to bottom poly at 40nm. How is your automotive eFlash at 28nm... oh, you're still working on it (since 2018)? Well, guess we won't have many display drivers (or displays) or autos then, or maybe marketing should pull their heads out and smell the roses. I mean, I get it. Most things should transition to 28nm on 300mm wafe…

Seems like the automotive industry is gonna be the one to have to blink here. I’m not intimately involved in the details of the industry but didn’t the automotive industry already try to pass their risk onto TSMC by cancelling contracts early on into covid and we’re already told to get to the back of the line when they wanted their chip orders again? If TSMC has enough demand to sell everything they make, they don’t…

Doubtful the story you heard is correct.

Too many mainstream articles on semiconductors are just vague, uncheckable facts combined with filler that seems to have been suggested by Intel's PR department, even when Intel is totally irrelevant. Intel needs delicious subsidies!

Re: TSMC to customers: It's time to stop using older nodes and move to 28nm

#54
post #6

How hard is it to migrate a design from 40nm to 28nm? Can this be automated?

Depending on the clock frequency of the chip, a change in the length of signal carrying lines (i.e. from one gate to the next) can already result in a phase/timing shift that ruins the circuit. It is not uncommon to have data lanes that are longer than necessary, just to keep signals on different lines in sync.

Even if you ignore all the other complications when switching nodes (and there are a LOT!), this alone prevents simple downscaling of circuits. It is very likely that after downscaling at least part of the interconnects have to be rerouted.

As for automation of that task: It's the traveling salesman problem in disguise. Which means that you CAN automate it, and there exists software for that purpose, but the result are hardly optimal, and most likely leave quite a lot of possible performance on the table.

Add to that all the other necessary changes when switching nodes, and it becomes fairly obvious that switching nodes, even if only porting 1:1, is a massive effort that can easily span YEARS.

Re: TSMC to customers: It's time to stop using older nodes and move to 28nm

#55
post #4

Which is to say that there isn't the profitability (or even the equipment) to build new capacity for such old nodes I'm disappointed that nobody really bothers to work on the cost reduction side of older nodes. I kind of thought we could easily and cheaply turn out, say, 32nm chips by the million.

I'm not an expert, but my layman's understanding is that the lower sizes and new production techniques decrease power consumption.

The price of ongoing power consumption probably dwarfs the price of the chip itself in terms of cost of ownership in most cases.

E.g. an i7 draws 65W at idle, or about 1.5kWh/day. That's ~$0.20/day where I live, about $6/month or $36/year. Max draw is ~4x that. I've probably paid more in power to run my CPU than I paid for the CPU itself.

Re: TSMC to customers: It's time to stop using older nodes and move to 28nm

#56
post #4

Which is to say that there isn't the profitability (or even the equipment) to build new capacity for such old nodes I'm disappointed that nobody really bothers to work on the cost reduction side of older nodes. I kind of thought we could easily and cheaply turn out, say, 32nm chips by the million.

I'm not an expert, but my layman's understanding is that the lower sizes and new production techniques decrease power consumption. The price of ongoing power consumption probably dwarfs the price of the chip itself in terms of cost of ownership in most cases. E.g. an i7 draws 65W at idle, or about 1.5kWh/day. That's ~$0.20/day where I live, about $6/month or $36/year. Max draw is ~4x that. I've probably paid more in…

Most chips run rather cool, user-facing CPU in laptop/desktop/server are a bit of an exception

Re: TSMC to customers: It's time to stop using older nodes and move to 28nm

#57
post #4

Which is to say that there isn't the profitability (or even the equipment) to build new capacity for such old nodes I'm disappointed that nobody really bothers to work on the cost reduction side of older nodes. I kind of thought we could easily and cheaply turn out, say, 32nm chips by the million.

I'm not an expert, but my layman's understanding is that the lower sizes and new production techniques decrease power consumption. The price of ongoing power consumption probably dwarfs the price of the chip itself in terms of cost of ownership in most cases. E.g. an i7 draws 65W at idle, or about 1.5kWh/day. That's ~$0.20/day where I live, about $6/month or $36/year. Max draw is ~4x that. I've probably paid more in…

E.g. an i7 draws 65W at idle, or about 1.5kWh/day

I don't know which chip you're talking about but a 12900K idles at ten watts.

Re: TSMC to customers: It's time to stop using older nodes and move to 28nm

#58

Earlier quoted context omitted.

That's scary - I have a < 1 yr old Tesla model Y and it is embarrassing how underpowered the tablet that controls basically every part of the car is.

FWIW, Tesla is one of the few companies that actually put decent processors in their cars: in lieu of a cruddy, off-the-shelf ARM CPU, they use Intel (and more recently, Ryzen) x86-based machines. Their performance relative to the Cortex processors running in competitors is enormous, it must be slow due to the volume of processes Tesla is actually running onboard.

I don't need my car to drive itself with technology that doesn't work and requires me, pedestrians, cyclists, and other drivers as test subjects. I don't need my car to be powerful enough to compute simulations of the Earth's atmosphere. I just want a basic fucking car with good enough safety features. This fetishization of shoving chips into every square centimeter is ridiculous. I want to use my computer and drive my car, not drive my computer with all of the attendant software issues that'll inevitably crop up.

Re: TSMC to customers: It's time to stop using older nodes and move to 28nm

#59

Earlier quoted context omitted.

No, it means there will be even worse touchscreens because now automakers can't afford silicon that might actually power a tablet.

That's scary - I have a < 1 yr old Tesla model Y and it is embarrassing how underpowered the tablet that controls basically every part of the car is.

Tesla's have pretty responsive displays.

The last vehicle I bought, I turned down several vehicles because many of the internal environmental controls were through a touchscreen, and the touchscreen was so slow and bad I was honestly astonished that they were selling it.

The salesman tried to downplay it but I still walked out of the ford dealership 100% because of their shitty controls/touchscreen.

Ended up buying a car with old fashioned buttons and knobs, much happier.

Re: TSMC to customers: It's time to stop using older nodes and move to 28nm

#60
post #40

Earlier quoted context omitted.

Analog isn't just RF; PHYs for weird protocols is a giant component of the space, as well as power monitoring/management. The changes in how voltage/resistance/capacitance/etc work at each node for a given layout is the heavy lift. Additionally, you very, very rarely have the antenna on chip, and the analog bits even for RF are more signal conditioning that isn't typically modeled like waveguides, but instead more li…

> Additionally, you very, very rarely have the antenna on chip I didn't mean that there would be components intentionally serving as antennae in a design; more that you might be choosing analog trace lengths in e.g. a modem, or SDR ADC, to minimize harmful analog-domain interference at your bus frequency — i.e. to increase SNR, you're trying to make your traces be as little like an antenna as possible for the frequen…

> I didn't mean that there would be components intentionally serving as antennae in a design

Not an antenna per se, but RF ICs often contain silicon inductors tuned for the operating frequency of the transceiver. Shrinking those down would retune the circuit for a higher frequency.

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