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The strange and awful path of productivity in the US construction sector

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Re: The strange and awful path of productivity in the US construction sector

#41
post #9

> number of houses or total square footage built per employee Average house size has probably doubled in the last 50 years. Nail guns can't make up for building code and higher finish work demands. It's not uncommon to see 6 or 7 layers in sheathing today.

Pretty sure this is the right answer and calling this "worker productivity" seems a bit harsh. A "Pretty Good House" (book that was on the front page last week) includes insulation above and below the foundation slab, vapour barriers, double studs to break thermal bridges, complex window installation (again thermal bridges), air exchangers and heat pumps with ducts (or mini-splits). New constructions (for cold zone),…

I have no data to back this observation up, but everyone (especially in the media, but also in corporate life) is attacking "worker productivity" lately. Everyone's got a reason, but when you dig into them they all stink.

Re: The strange and awful path of productivity in the US construction sector

#42
post #14
post #4

Earlier quoted context omitted.

I'm remodeling my place right now. You're totally right, the building codes are a lot more complex and there is more 'work' to do as a result. No more just hiding electrical boxes in the walls. Heh. That said, the products being used have improved a lot. Things like PEX tubing for plumbing (instead of copper) and glue on walls for showers (over doing tile work), make some aspects go a lot faster. Edit: Oh, I forgot t…

PEX is great. I highly recommend keeping some shark bites and spare pieces of PEX around, as it's easy to do repairs on your own if you have an issue.

I live in an area where the plumbing is soldered copper and the wiring is all in steel conduit. PEX, ProPress, Sharkbites, Romex... it's all just a little scary to me.

Re: The strange and awful path of productivity in the US construction sector

#43
post #15

Houses were much simpler 50 years ago. The building codes have changed a lot since then and modern houses have added construction complexity with better waterproofing, air sealing, fire proofing, bracing, and more advanced mechanical systems.

Agreed. Although it's very surprising to me that the efficiencies of mass production haven't gone to housing. They are often still created by manual labor instead of assembling prefabricated modules. I think it should be possible to build panels that are well insulated and have all the needed wiring and everything else already built in.

I do not see why it “should” be more cost effective. Moving big, costly things requires big, costly equipment and expertise. And losses can be higher in the event of a failure.

Re: The strange and awful path of productivity in the US construction sector

#44
post #4

Earlier quoted context omitted.

I'm remodeling my place right now. You're totally right, the building codes are a lot more complex and there is more 'work' to do as a result. No more just hiding electrical boxes in the walls. Heh. That said, the products being used have improved a lot. Things like PEX tubing for plumbing (instead of copper) and glue on walls for showers (over doing tile work), make some aspects go a lot faster. Edit: Oh, I forgot t…

Copper is superior. I specifically went out of my way to find a house with large swaths of the plumbing done with copper. Pretty neat to have anti-microbial properties built in.

Better keep that copper out of exterior walls. It doesn't stretch and rebound like PEX when the water freezes. Those who care about homeopathy can run their drinking water through a loop of copper.

Re: The strange and awful path of productivity in the US construction sector

#45
post #4

Earlier quoted context omitted.

I'm remodeling my place right now. You're totally right, the building codes are a lot more complex and there is more 'work' to do as a result. No more just hiding electrical boxes in the walls. Heh. That said, the products being used have improved a lot. Things like PEX tubing for plumbing (instead of copper) and glue on walls for showers (over doing tile work), make some aspects go a lot faster. Edit: Oh, I forgot t…

Copper is superior. I specifically went out of my way to find a house with large swaths of the plumbing done with copper. Pretty neat to have anti-microbial properties built in.

I think there are also ways to help with that. Whole house filters (to get more than just microbes) as well as copper stubs from the walls.

https://www.homedepot.com/p/The-Plumber-s-Choice-8-in-x-3-4-...

Re: The strange and awful path of productivity in the US construction sector

#46
For general US construction, there are single-source cost-plus service contracts. Which incentivizes construction to do only the necessary and charge the max possible for it.

In contrast, a concrete milestone service contract with re-bid sections of the contract that miss their milestones can create a competitive construction landscape.

Things I am omitting. Red tape slowing down construction.

Changing the incentive structure can probably help boost efficiency on the provider side.

Re: The strange and awful path of productivity in the US construction sector

#47

Earlier quoted context omitted.

Isn’t the real headline then that building construction technology hasn’t improved at the same rate as other manufacturing tech? For example, cars today are orders of magnitude more complicated than 50 years ago, but due to more efficient manufacturing technology, the auto industry has far higher productivity per employee than it did 50 years ago.

I believe this is why we're seeing some of the industry starting to experiment with pre-fabbed homes that are modular but can be constructed using the automation we see in car manufacturing. The weak link in creating ever more complex homes, with ever more stringent building codes, at faster rates, is to remove the "humans with nail guns and drills" from the construction process. At some point, us meat sacks are the…

> I believe this is why we're seeing some of the industry starting to experiment with pre-fabbed homes that are modular but can be constructed using the automation we see in car manufacturing.

Are they doing anything different than what was available in a Sears catalog 50 years ago?

Re: The strange and awful path of productivity in the US construction sector

#48
post #9

> number of houses or total square footage built per employee Average house size has probably doubled in the last 50 years. Nail guns can't make up for building code and higher finish work demands. It's not uncommon to see 6 or 7 layers in sheathing today.

Pretty sure this is the right answer and calling this "worker productivity" seems a bit harsh. A "Pretty Good House" (book that was on the front page last week) includes insulation above and below the foundation slab, vapour barriers, double studs to break thermal bridges, complex window installation (again thermal bridges), air exchangers and heat pumps with ducts (or mini-splits). New constructions (for cold zone),…

Book may have been on the front page last week but I assure you very very few people in the US have insulation above and below their foundations or incredibly air tight houses.

Re: The strange and awful path of productivity in the US construction sector

#50
post #41
post #9

Earlier quoted context omitted.

Pretty sure this is the right answer and calling this "worker productivity" seems a bit harsh. A "Pretty Good House" (book that was on the front page last week) includes insulation above and below the foundation slab, vapour barriers, double studs to break thermal bridges, complex window installation (again thermal bridges), air exchangers and heat pumps with ducts (or mini-splits). New constructions (for cold zone),…

I have no data to back this observation up, but everyone (especially in the media, but also in corporate life) is attacking "worker productivity" lately. Everyone's got a reason, but when you dig into them they all stink.

It's a convenient narrative. We're all suffering because the workers are too lazy!
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