I believe that as batteries get on in in life their rate of decay accelerates. It's not a linear process. Maybe there's room for recovering the raw materials effectively, and I wonder if there are upfront tradeoffs that could be exchanged to make that easier. Musk has repeatedly said that scale cost reductions leads ultimately to material cost limit and it's already up to ~50$\130$ per kwH.
Apparently, recovery of lithium from batteries during recycling is not economical, either in terms of money or energy efficiency. Additionally, lithium batteries are more difficult to recycle due to their complexity and the amount of variation between battery types. Compare this with lead acid batteries. About 99% of lead acid batteries are recycled, and the recycling process itself is rather efficient. http://www.sc…
i don't see why tesla wouldn't do exactly this a decade or two from now, when there'll be 100x more lithium batteries at or near the limit of useful capacity. it could be literally next door to the gigafactory so they could feed it with a conveyor belt.