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Mazda’s rotary engine in the age of the electric car

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Re: Mazda’s rotary engine in the age of the electric car

#21
post #3

Earlier quoted context omitted.

Wankels can be made extremely compact so that might have something to do with it, i.e it has both very high power to weight and power to volume specs. I honestly don't know if that is the reason though, perhaps someone more knowledgeable of the specifics of range extenders might chime in but I imagine that is an important factor.

They have a pretty narrow power band (produce efficient max power at a small range of RPMs) which always somewhat limited their use for normal ICE cars, but is a pretty workable constraint for an electrical generator. So you have compact size, good power to weight ratio, and power limitations that don't really matter for range extender purposes. Lots of potential. I can't find the article right now, but I'd swear I r…

They have low compression though, which really hurts the thermal efficiency.

Re: Mazda’s rotary engine in the age of the electric car

#22
post #8
post #2

Does it produce more low end torque verses a traditional gasoline combustion engine? If not then why is it better suited for electrical generation? Is it more efficient with less load? The article mostly makes it sound like Mazda just loves the wankle and wants to find any possibly way to bring it back - even though it has “high” emissions… so coupling it with a hybrid electric motor makes it happen.. That can’t be t…

I don’t understand why Mazda doesn’t just make a drift-tuned electric car. You could do amazing stuff with software focused on that driving style. A true electric successor to the RX-7 would capture so much attention.

The unique sound is a key selling point for rotary enthusiasts. Kind of raspy, almost like a 2-stroke.

Re: Mazda’s rotary engine in the age of the electric car

#23
post #3

Earlier quoted context omitted.

Wankels can be made extremely compact so that might have something to do with it, i.e it has both very high power to weight and power to volume specs. I honestly don't know if that is the reason though, perhaps someone more knowledgeable of the specifics of range extenders might chime in but I imagine that is an important factor.

In a hybrid vehicle, the gas engine can be run mostly as a generator, which makes it possible to further optimize it for a very specific load. It's possible that such an updated+tuned Wankel could be a great fit for certain applications where space and weight are at a premium. They can simulate lots of it but to get real answers, they have to build the engine and see how it holds up. Also Mazda is a small-ish manufac…

I bet wankle development is also excellent for internal education of their engineers.

Re: Mazda’s rotary engine in the age of the electric car

#24

I have never understood why the Volt Series Hybrid idea never took off. It is more efficient to turn gasoline into electricity and then drive the car with that than to directly connect the engine to the wheels. Is it perhaps that the cost involved is just too much more than a plugin hybrid to make the small extra fuel savings worth it?

Aside from your suggestion violating the laws of physics, that's actually not how the Volt worked.

The original concept for the volt was that the engine would only generated electricity, but in production models, the engine was connected to the drivetrain.

Re: Mazda’s rotary engine in the age of the electric car

#25

I have never understood why the Volt Series Hybrid idea never took off. It is more efficient to turn gasoline into electricity and then drive the car with that than to directly connect the engine to the wheels. Is it perhaps that the cost involved is just too much more than a plugin hybrid to make the small extra fuel savings worth it?

That seems unlikely. A mechanical coupling should be close to near perfect efficiency where as using the engine to drive electric motors requires several conversion steps.

Re: Mazda’s rotary engine in the age of the electric car

#26
post #9

Almost feel bad for GM, the article did not mention the Volt when talking about series hybrids. But I guess it is a Japan-focused news source.

The funning thing is, people I know who have a Volt love their cars. Haven't tried one myself. My family has a couple of paid of Toyota gas vehicles that are 8+ years old and will probably live longer than we will.

Vehicles with range extenders are the exception, even if they seem a good option, they didn’t gain market share.

Re: Mazda’s rotary engine in the age of the electric car

#27

I have never understood why the Volt Series Hybrid idea never took off. It is more efficient to turn gasoline into electricity and then drive the car with that than to directly connect the engine to the wheels. Is it perhaps that the cost involved is just too much more than a plugin hybrid to make the small extra fuel savings worth it?

This was how the BMW i3 worked. It was a rather novel design that included an optional small electric scooter motor in the rear that had a 2.5 gallon gas tank. When the battery was low, it would be charged by running the small generator.

This was clearly a wonderful idea but it was hamstrung by a silly California rule requiring the gas range to be less than the electric range to qualify for rebates. With a 6 gallon tank, the car would have been able to do ~300 miles instead of 170 and would have been parked in everyone’s driveway.

An added benefit was that the car could use existing gas station infrastructure when you needed to travel long distances.

Re: Mazda’s rotary engine in the age of the electric car

#28
post #3

Earlier quoted context omitted.

Wankels can be made extremely compact so that might have something to do with it, i.e it has both very high power to weight and power to volume specs. I honestly don't know if that is the reason though, perhaps someone more knowledgeable of the specifics of range extenders might chime in but I imagine that is an important factor.

They have a pretty narrow power band (produce efficient max power at a small range of RPMs) which always somewhat limited their use for normal ICE cars, but is a pretty workable constraint for an electrical generator. So you have compact size, good power to weight ratio, and power limitations that don't really matter for range extender purposes. Lots of potential. I can't find the article right now, but I'd swear I r…

Then you may as well use a gas turbine, which is pretty much better in every way that matters for generating purposes.

Re: Mazda’s rotary engine in the age of the electric car

#29

I have never understood why the Volt Series Hybrid idea never took off. It is more efficient to turn gasoline into electricity and then drive the car with that than to directly connect the engine to the wheels. Is it perhaps that the cost involved is just too much more than a plugin hybrid to make the small extra fuel savings worth it?

Surely the "generator -> charger -> battery -> inverter -> motor" chain is less efficient than a driveshaft. Perhaps the only benefit is the engine can run at an optimal speed, but an appropriate gear ratio should handle that.

> but an appropriate gear ratio should handle that.

See Prius's "Powersplit Device".

I'd describe the Powersplit device to be a combination of generator/alternator, starter/electric motor, reversed-differential (2x power inputs -> 1x driveshaft), and effective gear-ratio. All in one planetary gearset.

EV motor2 determines the speed of the car.

The ICE motor can spin at any speed that the computer determines to be useful. If EV Motor2 is 0-rpm, then the ICE is 100% in generator mode (2000rpm but the car isn't moving: all the energy goes to charging the battery). If the EV motor is at 10mph but ICE is off (0-rpm), then its 100% electric drive mode. And any combination in-between is possible.

EV Motor1 (a smaller, weaker motor) controls the 3rd set of gears (I think the planet gears?? I forget), which determines how ICE relates to EV (changes the effective gear-ratio)

https://eahart.com/prius/psd/

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So yeah, the PSD allows the ICE to always function at the appropriate speed (which is either 0rpm or ~2500rpm for efficiency). While the combination of EV-motor1 (changes effective gear ratio of ICE) and EV-motor2 (hard-wired to the final speed) handle the different speeds the user wants in practice.

All in like, 15 gears or so.

https://www.youtube.com/watch?v=jofycaXByTc

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I do think that the Prius (and Prius Prime) have surpassed the Volt's design, and the proof is in the pudding. Prius Prime has 52mpg, a figure far more efficient than the Volt ever had.

Prius Prime also has 220 horses today for a 0-to-60 time of 6.6 seconds. So today's Prius Prime is a lot faster than the Volt too.

Volt was good when it came out, but technology has gotten better since then. Toyota has seemingly perfected this "power split device", and its beginning to lead into exceptional acceleration and good driving feel (as opposed to being 100% economy focused like before). Volt had better feel than the 2010-era Prius, but 2024-Prius is a totally different car.

I think all Volt fans are in "but what if GM didn't kill the Volt and kept investing in the technology?". And... yeah... that's a fun what-if. But... GM killed the Volt. It sucks, because it seemed like great tech. Apparently GM has kept the drivetrain technology ("Ultium") and has continued to provide R&D, but Toyota's recent advancements are jawdroppingly good.

Re: Mazda’s rotary engine in the age of the electric car

#30

I have never understood why the Volt Series Hybrid idea never took off. It is more efficient to turn gasoline into electricity and then drive the car with that than to directly connect the engine to the wheels. Is it perhaps that the cost involved is just too much more than a plugin hybrid to make the small extra fuel savings worth it?

The Volt worked best as an EV with an ICE range extender. As an EV, the 40-52 mile range was sufficient for 90+% of daily driving. Adding more range would have little true benefit. It was a series hybrid, but it was mediocre as a hybrid due to the added battery weight.

Nissan has the E-power hybrid that is the pure series hybrid that you describe. AFAIK it is not as efficient as a regular, parallel hybrid. The advantage is in cost as running the gas engine as a generator uses fewer components than running it in a parallel hybrid system.

https://www.nissan-global.com/EN/INNOVATION/TECHNOLOGY/ARCHI....

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