This analysis is great. It makes for a great blog post, university lecture or similiar. But unfortunately you can't have these kinds of discussions in an engineering meeting, or other shared context because anything that could be perceived as arguing for less safety will attract opposition because there's tons of people who want the cheap virtue points and ass-covering that goes with being the guy who's always in fav…
The most expensive number in engineering
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Re: The most expensive number in engineering
#22If you had the luxury of throwing away bridges or planes or space shuttles to test every possible circumstance, then I guess eventually the safety factor could conceivably come down to 1.0, right? You would've satisfied yourself that nothing in the real world was not in your simulations?
- You'd also need to let them stand for 100 years or something to get a better view of all possible weather events. Oh wait, weather events are becoming more extreme. - Materials of production are imperfect. We're well past poorly made cast iron, but maybe something wasn't quite perfect when that bolt was cast. - Improper usage or external emergencies may still impact usage.
Re: The most expensive number in engineering
#23Earlier quoted context omitted.
> It makes sure we calculate the loads correctly and use appropriate materials. No, it make sure that nobody dies when you calculate the loads incorrectly and use inappropriate materials.
Also helps when management decides to defer maintenance for a decade or two and someone drives a truck over it that's just a bit over the weight limit what could it hurt?
Re: The most expensive number in engineering
#24EDIT: What's usually limiting in elevators (and that's why they say "max 4 people") are the breaks.
Re: The most expensive number in engineering
#25If you had the luxury of throwing away bridges or planes or space shuttles to test every possible circumstance, then I guess eventually the safety factor could conceivably come down to 1.0, right? You would've satisfied yourself that nothing in the real world was not in your simulations?
Isn't that the main advantage Space X has over NASA?
Re: The most expensive number in engineering
#26A NASA project I was related to we logged every single bolt that went on the device, where it came from, the batch number, and had to keep all the old software around in the event we had to reconstruct something.
The amount of overhead was pretty amazing.
Most of that is for safety.
Re: The most expensive number in engineering
#27I'm almost as sure that everyone keeps using the number people used before they joined the profession. Because if you decide to lower it, and a disaster happen, you are in very deep shit.
So once set, the number will tend to stick until forced to change by something extraordinary.
Which makes me very curious about how the number varies between independent domains. Do Japanese, Norwegian and US bridge builders all use the same number? Do builders of bridges, skyscrapers, and dams use similar numbers?
The answer would tell us something about how arbitrary these numbers are.
Re: The most expensive number in engineering
#28Bake in a factor of safety into your estimates depending on the type of work, the track record of the team that’s doing the work etc
Re: The most expensive number in engineering
#29For context, the FS of elevator cables is ~10 (depending of the country). EDIT: What's usually limiting in elevators (and that's why they say "max 4 people") are the breaks.
Re: The most expensive number in engineering
#30Earlier quoted context omitted.
> It makes sure we calculate the loads correctly and use appropriate materials. No, it make sure that nobody dies when you calculate the loads incorrectly and use inappropriate materials.
Can’t tell if this is sarcasm. Because of goal of civil engineering is building man made objects with public safety in mind.
You need to know that something is redundantly safe, and which parts.