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A house 3D printed from raw earth

itsnicethat.com

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Re: A house 3D printed from raw earth

#181

Earlier quoted context omitted.

Yes and no. Having worked in building construction, both classes of coatings would have relevant applications. I was going to complain that Mapei has not released any technical details, but it appears they have: https://www.mapei.com/it/en/news-and-events/event-detail/201... However, that their "water-repellent" provides "waterproofing" does not clear things up.

The actual products that make it work: Mapesoil 10.[1] "High-performance, fibre-reinforced powdered stabilising agent for sports sub-base contruction surfaces".The amount of Mapesoil 10 required is 3%-5% of the dirt weight. Comes in 500kg bags, on pallets. Dynamon SR4 [2] "Superplasticizer based on acrylic polymer for concrete with long slump retention". About 1%-2% of the mix. That gets the material through the 3D p…

Thank you for finding this wonderful information.

In adobe construction, too-high clay content can be as big a problem as too low. All clays are somewhat expansive, and the most plastic clays like bentonite are also the most expansive. If your adobe is too expansive it cracks when it dries and contracts. Including enough sand makes it less expansive and less plastic when it gets moist, and including enough straw† allows it to resist cracking.

When you need to build in adobe, you analyze the local soil first. If there's topsoil, you dig through it to get to the clay, sand, and silt that you need. If there's too much clay or silt, you can defecate some sand in a settling tank and pour the mud off the top. If there's not enough clay, you do the same thing but it's the mud you use instead of the sand at the bottom. If your clays are too expansive, or you have way too much silt, you may need to dig somewhere else, or grout your adobe with lime or ashes like they're doing, which shades into building with cement, as you say.

We have thousands of years of craft lore about how to get this to work, plus modern science. It's true that, like rammed earth, adobe works best in dry climates, but its range extends into wetter climates than you might think, especially in the wattle-and-daub form where you supplement the straw with wood.

The big problem with adobe nowadays is not that it doesn't hold up or that you can't make the soils work; it's that it's a hell of a lot of work because your walls are two meters thick, and they're nearly as dense as concrete, and it's slow, because you need to cure the bricks for months before you start construction. A double-wide trailer is just a lot more house for the money.

The potential advantage to 3-D printing your adobe or concrete instead of tamping it into forms, plastering it on layer by layer, or stacking it up in bricks is that you can deploy the material where you think it'll be the most advantageous. The ruffled outside surface will channel rainfall into the grooves where more of it can flow down the wall before it soaks in. Those big spaces you see inside the walls might help with insulation, they will slow leaching of water that can produce moisture or efflorescence indoors, they might let you cure the adobe in place in the wall instead of in a pile of bricks beforehand, and they remove most of the weight of the wall without reducing its buckling resistance. The dome-vault shape allows you to reduce your roof expenses greatly. And maybe squeezing toothpaste out of a CNC crane will be less work than a team of sweaty guys tossing 20-kg bricks up ladders all day.

Still, though, those gorgeous soaring vaults make me very nervous. An adobe wall collapsing on top of your kids would not be very fucking funny at all.

______

† I guess straw is a "high-performance fibre-reinforced stabilizing agent". The amount used is typically around 1%, so maybe straw is higher-performance than Mapesoil, or maybe they're just arching the walls more than you would normally dare to do with adobe.

Re: A house 3D printed from raw earth

#185
post #180
post #127

Earlier quoted context omitted.

Thankyou for that really detailed explanation. That reaffirms for me that I will most likely stick with aircrete and concrete/shotcrete when it comes time to build a few hobby structures I had in mind. Out of curiosity, could you suggest what material would be best for storing heat from the sun? I am going to build a greenhouse that will face the south and have a wall on the north side to absorb heat. I have seen som…

If you want to store solar heat, you cannot beat water @4000J/kg.K. Black barrels of water is probably the best solution, yet a very simple solution. I've checked the thermal capacity tables, only ammonia would do a slightly better job than water ! I also toy with the idea of building a greenhouse myself, that's why I have done some research. If you want to harness the thermal capacity of earth for a greenhouse, I kn…

I too have been looking into a sunken greenhouse and using geothermal venting and long pipes to bring the port temperature closer to earth, somewhere near 50 degrees F. Much easier to heat or cool that than the outside air.

Thanks for the tips on the water. That has the benefit of having emergency access to water if I need it. Also much easier to build than a clay wall.

Re: A house 3D printed from raw earth

#186
post #86

Lots of unfair negativity here. I think this is wonderful. HN is full of random hacked-up tech that will never solve the worlds problems but nonetheless give a glimpse at what alternatives could look like. Experiments. This is what this is, and in my opinion it's stunning and I would move into one in an instant.

I disagree. It's common to see news headlines about things claiming to solve important humanitarian problems; they get shared on facebook, talked about over dinner tables, and online communities. They often ommit the downsides and alternatives, which in many cases (I speculate it applies here) make the product non-viable. For example: indoor farming, water-from-air schemes, solar-panels-in-surprising-places etc.

The HN community is more likely to provide a check on these claims - I think that's valuable. You'll find the acerbity is triggered by exaggerated claims, humanitarian claims, and lack-of-discussion of downsides. The TECLA page is filled with lines like this: "TECLA, a 3D printed global habitat for sustainable living". It sounds manipulative, makes me not trust them, and based on past experience, pattern-matches to most of their claims being false or exaggerated.

Re: A house 3D printed from raw earth

#187
post #175
post #72

Earlier quoted context omitted.

> What do you mean by 'people didn't want to live on the ocean' I remember Arnold Schwarzenegger being confused why "nobody" wanted to live in Santa Monica or Venice Beach to a point that the government was subsidizing it to attract people. For instance north of San Diego there are old apartment buildings on the water that have only window facing the ocean in their bathroom. Historically ocean was considered as a has…

> Historically ocean was considered as a hassle. You have to deal with the salty air that breaks down many material quite swiftly. Not only that, but you don't have to go very far from the ocean for the saltiness of the air to diminish, so there's not much sacrifice if you value being at the ocean. There's also a social element to it. Historically, most of the people living by an ocean were those traditionally employ…

I think this is even better explanation.

Re: A house 3D printed from raw earth

#189
post #188

Actually this might be the first house fully 3D printed by IIT Students in India https://timesofindia.indiatimes.com/city/chennai/iit-madras-...

The "from raw earth" part is what makes the parent a first. The house in your link is "India's first".

Both houses look very cool to me!

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