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Boeing whistleblower raises doubts over 787 oxygen system

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171–180 of 223 posts

Re: Boeing whistleblower raises doubts over 787 oxygen system

#171
post #147

Earlier quoted context omitted.

> Actually, there as an argument that it is not good for Airbus at all because it will risk the stability of duopoly between Boing and Airbus. I like thinking about this in a sort of hypothetical Sparta. Sparta had two kings from two different royal lines. Suppose you're one of two kings, and the other royal line experiences some sort of dynastic hiccup. This inevitably happens to everyone. A popular strategy through…

We'd be a lot better off with a 3rd maker of large passenger aircraft. Duopolies are never good for the market, and markets seem to do a lot better when there's 3 dominant players: with only 3, the players have very good economies of scale, but because there's 3 (and not 1 or 2), there's still a good amount of competition, while still having a lot of stability, so it balances out. Too many competitors means too littl…

Will airlines go multi-supplier again or will they specialize in particular manufacturers? The cost to an airline to keep certified personnel on staff capable of supporting planes from different manufacturers is probably greater than the unit savings they could realize in a situation where price competition exists ...

Re: Boeing whistleblower raises doubts over 787 oxygen system

#172
post #147

Earlier quoted context omitted.

> Actually, there as an argument that it is not good for Airbus at all because it will risk the stability of duopoly between Boing and Airbus. I like thinking about this in a sort of hypothetical Sparta. Sparta had two kings from two different royal lines. Suppose you're one of two kings, and the other royal line experiences some sort of dynastic hiccup. This inevitably happens to everyone. A popular strategy through…

We'd be a lot better off with a 3rd maker of large passenger aircraft. Duopolies are never good for the market, and markets seem to do a lot better when there's 3 dominant players: with only 3, the players have very good economies of scale, but because there's 3 (and not 1 or 2), there's still a good amount of competition, while still having a lot of stability, so it balances out. Too many competitors means too littl…

Embraer is pretty large. Not Airbus or Boeing large but they make passenger aircraft for medium and shorter routes.

Re: Boeing whistleblower raises doubts over 787 oxygen system

#173
post #154

Earlier quoted context omitted.

This is really interesting to me, how are the crash investigators able to pinpoint the exact cause of failure in such circumstances? I'd imagine a small piece of wire would be just another miniscule piece of debris at a crash site, and unlikely to still be in the location that caused the crash.

Starts with data logging, everything is logged. Then you inspect that area and look for anomalies in the metals in that area. At 5Gs, a little piece of wire becomes a razor blade and leaves evidence. A lot of odd nicks in an avionics bay will lead to testing, interviews and more testing. A worker has no reason to hide details, it would be criminal, so the interviews look at all the possible anomalies and then narrows…

Thanks, yes, I've heard that NTSB crash reports are mind blowing in their attention to detail. A follow on question: how do they ensure people honestly answer questions, is the person not inviting personal liability by answering?

Re: Boeing whistleblower raises doubts over 787 oxygen system

#174
post #134

Earlier quoted context omitted.

> Airbus is no better. Maybe, but the report you linked does not show that. The issue with Boeing is not that a plane crashed but that planes crashed despite earlier reports that people considered these planes unsafe. No such reports came out of Airbus about the A320 as far as I'm aware. Also the regulators did not delegate certification to Airbus.

Airbus has similar long-standing issues. On ground / airborne detection logic was broken in 1993 and is still broken in 2019, to a point that it can cause loss of flight controls. Boeing, in contrast, uses simple radar altimeter. Whenever altitude reads 10 feet or less, the aircraft is considered to be "on ground" and things like thrust reversers become available. I personally avoid praising or preferring Airbus when…

Boeing, in contrast, uses simple radar altimeter.

Which is problematic and has killed 134 people.

https://www.flightglobal.com/news/articles/easa-cautions-737...

things like thrust reversers become available.

Boeing rather famously had a problem with in-air thrust reverse deployment (not on the 73 though).

Re: Boeing whistleblower raises doubts over 787 oxygen system

#175
post #134

Earlier quoted context omitted.

Airbus has similar long-standing issues. On ground / airborne detection logic was broken in 1993 and is still broken in 2019, to a point that it can cause loss of flight controls. Boeing, in contrast, uses simple radar altimeter. Whenever altitude reads 10 feet or less, the aircraft is considered to be "on ground" and things like thrust reversers become available. I personally avoid praising or preferring Airbus when…

Airbus has similar long-standing issues. On ground / airborne detection logic was broken in 1993 and is still broken in 2019, to a point that it can cause loss of flight controls. So you're claiming that Airbus knowingly leaves a critical defect in their planes, which may cause the loss of flight controls and which they refreain from fixing for almost 30 years? Either come up with a reliable source for this statement…

> So you're claiming that Airbus knowingly leaves a critical defect in their planes, which may cause the loss of flight controls and which they refreain from fixing for almost 30 years?

A320's computers monitor gear for uncompression of 1 second or longer. Computers are not in sync. If landing gear decompresses due to bouncing for long enough to be seen for 1 second by one computer, but short enough to get missed by the other, computers will produce different outputs and the system will shut down, freezing important flight control at a dangerous phase of flight and leaving pilots in a situation they have not been trained for.

Given the very obviously flawed and incredibly poor design that's easy to understand even for laymen, I would have very hard time believing that no-one at Airbus ever noticed, no-one ever spoke up. I think this would reflect even more poorly on Airbus.

Especially so considering that there have been multiple hull-loss accidents with fatalities (LH2904, TAM3054), where air/ground detection has been a contributing factor. Throughout the years, the aircraft has been unable to tell whether it's on the ground or in the air.

Re: Boeing whistleblower raises doubts over 787 oxygen system

#176
post #16

There is at least one big airline that denies to accept airliners built in Charleston. Don't remember which. So quality problems are not invented by a single disgruntled employee. There have been news articles before https://www.nytimes.com/2019/04/20/business/boeing-dreamline... says that Qatar Airways "stopped" accepting planes fron Charleston. Not sure whether that means indefinitely or until the planes in questio…

I heard the same thing about Charleston from a European airliner that is buying boeings. The project managers wished their airplane wouldn't be assembled there, because that causes a whole bunch of extra problems. There were plenty of rumours going around of what was happening at that plant. The quality difference was definitely there, and I'm surprised not more airlines requested that. Maybe they did bit it was behi…

You might not be aware of it, but Boeing moved production to Charleston to break the unions here in WA state. Just like they moved corporate HQ to Illinois to dodge taxes. These myopic greedy decisions are finally backfiring on them, and they richly deserve it.

Re: Boeing whistleblower raises doubts over 787 oxygen system

#177
post #154

Earlier quoted context omitted.

Starts with data logging, everything is logged. Then you inspect that area and look for anomalies in the metals in that area. At 5Gs, a little piece of wire becomes a razor blade and leaves evidence. A lot of odd nicks in an avionics bay will lead to testing, interviews and more testing. A worker has no reason to hide details, it would be criminal, so the interviews look at all the possible anomalies and then narrows…

Thanks, yes, I've heard that NTSB crash reports are mind blowing in their attention to detail. A follow on question: how do they ensure people honestly answer questions, is the person not inviting personal liability by answering?

In my experience there has always been a _deep_ culture of mutual respect between industrial aviation players and the NTSB.

Everyone knows that the investigative body is there to help figure out what went wrong and to provide guidance on how to avoid similar mistakes in the future. It’s not about assigning blame, and there’s an understanding that if it were to become about that then the industry would be worse-off as a whole.

(Slightly off-topic, but this is precisely why Tesla’s reaction to the NTSB investigation in their Model X crash was so concerning. Any player that defects here runs the risk of poisoning the process for everyone else.)

Re: Boeing whistleblower raises doubts over 787 oxygen system

#178
post #40
post #38

In the past, I've known people who refused to fly on McDonnell Douglas planes as their record was so bad. I wonder if the same has started, or will start happening, with Boeing.

Would you fly with a 787 now?

Yes, I would as I consider depressurisation an extreme event. I believe the pilots have a separate oxygen supply, so a double failure is even more unlikely.

Re: Boeing whistleblower raises doubts over 787 oxygen system

#179

Earlier quoted context omitted.

> which contained levels of lead exceeding allowed levels... many of them targeted at children You know the catchphrase, "think of the children", often used to justify some kind of overreach? In this case, please, _think of the children_ and for the sake of us all, even anonymously, get that info to the media.

I’m sitting on the fence. In this case, they were very, very marginally over the allowed levels, and it was essentially down to a bug in the standard , which when implemented in software allowed a product to qualify for an exemption when it shouldn’t have. In this particular case the lead is all pretty well away from where the device comes in contact with the body, so the health risk is pretty minimal. It’s still in…

and spreading their reach for regulation and enforcement.

And after all, this is the most important thing for a regulatory agency.

Re: Boeing whistleblower raises doubts over 787 oxygen system

#180
post #74

>On December 13, 2018, the 787th Boeing 787 was delivered to AerCap, the largest 787 lessor. By then the 787 had flown 300 million passengers on 1.5 million flights and opened 210 new nonstop routes. There have been 894 deliveries through September 2019. So far only one incident involving the uncontained failure of a Rolls Royce Trent 1000 engine. There have been no complete losses. https://en.wikipedia.org/wiki/Boei…

>Rolls Royce Trent Great 'final assembly' time-lapse video of the Rolls-Royce Trent XWB. https://www.youtube.com/watch?v=K2R6NTgvEV4

Interesting. Thanks.
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