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Why do electronic components have such odd values? (2021)

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Re: Why do electronic components have such odd values? (2021)

#141
post #9

Earlier quoted context omitted.

tolerance should actually go down since the errors help cancel each other out. reference: https://people.umass.edu/phys286/Propagating_uncertainty.pdf disclaimer: it will be a relatively small effect for just two resitors aleph's comment is also correct. the bounds they quote are a "wost-case" bound that is useful enough for real world applications. typically, you won't be connecting a sufficiently large number of re…

Note that tolerance and uncertainty are different. Tolerance is a contract provided by the seller that a given resistor is within a specific range. Uncertainty is due to your imprecise measuring device (as they all are in practice). You could take a 33k Ohm resister with 5% tolerance, and measure it at 33,100 +/- 200 Ohm. At that point, the tolerance provides no further value to you.

It’s not nearly that simple:) Component values change with environmental factors like temperature and humidity. Resistors that have a 1% rating don’t change as much over a range of temperatures as 5% or 10% components do. This is typically accomplished by making the 1% resistors using different materials and construction techniques than the lower tolerance parts. Just taking a single measurement is not enough.

Re: Why do electronic components have such odd values? (2021)

#142
I worked at a company with a technician who clearly did not understand this. When I asked him to order an assortment of resistors with a range of values, he came back to me and said that Digikey did not have most of them. Turns out he had submitted a request for quote, listing desired values in a linear progression: 1 ohm, 2 ohm, 3 ohm, 4 ohm, etc.

Re: Why do electronic components have such odd values? (2021)

#143
post #126

Earlier quoted context omitted.

I see. I guess that's why high-end audio is so expensive

As both a sound and electrical engineer I think most high end audio electronics is bullshit. If you know what you're doing a 50 cent opamp will give you results that are beyond what a human could identify in a double-randomized blind test. Same goes for comparing two rusty pieces of wire against highly pure copper speaker cables. For some reason audiophiles will use darn massive gold (or silver) RCA connectors instea…

> For some reason audiophiles will use darn massive gold (or silver) RCA connectors instead of something like a balanced connection that would actually make sense.

Is there a reason why they don't just use digital audio everywhere and convert to analog as late as possible? Inside the speakers for example? I mean, digital audio is pretty much perfect. Why are analog audio signals still a thing? People actually pay thousands of dollars for magical analog audio cables and it boggles my mind.

Re: Why do electronic components have such odd values? (2021)

#144
post #78

Earlier quoted context omitted.

Thin-film resistor design engineer here! It's dependent on value and geometry -- if you order a 0.5 ohm resistor the meters on our trimming lasers only go down to 20 mΩ and you're getting a 5% part at best.

And that's why the really precise resistors are so damn expensive. E.g. VPG makes a 10k 1/5W 0.001% tolerance ±0.2ppm/°C, but they're $116 each with a minimum order quantity of 25 on DigiKey (so $2900 minimum purchase). They've got a really expensive meter for their trimming setup!

I'm not as familiar with foil resistors, but if you apply the same rules as thin film I would expect that you could trim this with a normal meter (the ± is 0.1 ohms) and the major cost driver is laser trim time and the space cost of some extra geometry on the resistor to support the tight tolerance (i.e. more fine trim features than standard).

I believe Vishay's ±0.2ppm/°C TCR is a materials science process specific to one of the companies they own, so that is also a reason they can charge quite high prices.

If you don't need that kind of TCR (i.e. your part is not going to space) the price should go down considerably for a thin film NiCr resistor (5 ppm - 25 ppm). There is actually a lot more direct sales and custom design volume than I would have expected when I started in this industry, so what you see on Digi-Key is not the entire market.

Re: Why do electronic components have such odd values? (2021)

#145
post #126

Earlier quoted context omitted.

As both a sound and electrical engineer I think most high end audio electronics is bullshit. If you know what you're doing a 50 cent opamp will give you results that are beyond what a human could identify in a double-randomized blind test. Same goes for comparing two rusty pieces of wire against highly pure copper speaker cables. For some reason audiophiles will use darn massive gold (or silver) RCA connectors instea…

> For some reason audiophiles will use darn massive gold (or silver) RCA connectors instead of something like a balanced connection that would actually make sense. Is there a reason why they don't just use digital audio everywhere and convert to analog as late as possible? Inside the speakers for example? I mean, digital audio is pretty much perfect. Why are analog audio signals still a thing? People actually pay tho…

Good question, this is what most modern studio engineers would do, especially given that more and more speakers (like the Neumann KH120 II) feature internal FIR filters so you can calibrate them using measurement microphones.

Many modern Studios run some form of digital audio network as well (Dante, Ravenna, etc) so you can go digital as early and close to the source as possible and do all the routing using network switches and some sort of managment software (e.g. Dante Domain Manager). So if you do that it makes sense to go digital all the way to the speakers and convert directly to analog there after running through a DSP that allows you to correct for the speakers position in the room.

Cables can matter. But more for mechanical reliability, good shielding and perfect handling after years of use than any other magical properties. If you want to run balanced audio signals at miniscule loss for a few thousand meters it turns out that you can just use CAT6 for that. These cable are made for far more challenging (speak: higher frequency) signals and they have a track record of working.

Re: Why do electronic components have such odd values? (2021)

#146
post #126

Earlier quoted context omitted.

As both a sound and electrical engineer I think most high end audio electronics is bullshit. If you know what you're doing a 50 cent opamp will give you results that are beyond what a human could identify in a double-randomized blind test. Same goes for comparing two rusty pieces of wire against highly pure copper speaker cables. For some reason audiophiles will use darn massive gold (or silver) RCA connectors instea…

> For some reason audiophiles will use darn massive gold (or silver) RCA connectors instead of something like a balanced connection that would actually make sense. It's hard to find XLR (or even TRS) balanced connectors on most non-professional (=TV studios, expensive conference room setups, DJs/clubs/similar venues) equipment.

Yeah, but I wonder why? Sure, a Extron DMP with 128 bit DSp processing and 8 channels of balanced in and 12 channels of balanced out would qualify as professional conference equipment. But at a cost of approx 2.8 grand it is cheaper per channel than most audiophile equipment you can find.

The truth is that we sound engineers who use that stuff for work often do not have the luxury of caring for things that don't matter to the process or the outcome.

Professional AV equipment is expensive because it needs to be reliable on top of sounding as if it wasn't there, one of those units described above was running without fault for 15 years 24/7 in a room that was 30°C each summer (and it still works). Meanwhile my brother bought a silver RCA connector that broke off after a year of use — tip stuck in the amp, guess who had to fix it..

Re: Why do electronic components have such odd values? (2021)

#147
post #126

Earlier quoted context omitted.

As both a sound and electrical engineer I think most high end audio electronics is bullshit. If you know what you're doing a 50 cent opamp will give you results that are beyond what a human could identify in a double-randomized blind test. Same goes for comparing two rusty pieces of wire against highly pure copper speaker cables. For some reason audiophiles will use darn massive gold (or silver) RCA connectors instea…

> For some reason audiophiles will use darn massive gold (or silver) RCA connectors instead of something like a balanced connection that would actually make sense. Is there a reason why they don't just use digital audio everywhere and convert to analog as late as possible? Inside the speakers for example? I mean, digital audio is pretty much perfect. Why are analog audio signals still a thing? People actually pay tho…

My speakers convert digital to analog. They have ethernet jacks in the back. Maybe you bought the wrong speakers?

Stepping back for a moment… you see digital interconnects in high-end pro audio gear, using systems like Dante. These systems are NOT simple. When you have multiple digital audio systems connected together, you have to worry about whether they are all running from the same clock, or whether you can convert from one clock to another. Systems like AES solved this by having “word clock” running on separate coax cables with BNC connectors.

If you look at consumer digital audio stuff, like Bluetooth speakers, you find all sorts of weird problems. It turns out that for cheap consumer gear, you get better quality audio from simple analog connections anyway.

If you want speakers with digital inputs, you also need to power those speakers. That uses up more power outlets.

Re: Why do electronic components have such odd values? (2021)

#148

Earlier quoted context omitted.

> For some reason audiophiles will use darn massive gold (or silver) RCA connectors instead of something like a balanced connection that would actually make sense. It's hard to find XLR (or even TRS) balanced connectors on most non-professional (=TV studios, expensive conference room setups, DJs/clubs/similar venues) equipment.

We're talking audiophiles, it's not like they're trying to cheap out.

Even a 80 Euro Berhinger USB audio interface has balanced outs nowadays.

I think this is more of a cultural divide than anything, with tradition being a big part of it. In the olden days balanced I/O had to be done using specialized transformers. Unless you got really expensive well wound ones these could degrade your signal significantly — that might've contributed to a bad rep in audiophile circles. But today you can balance or unbalance electronically with indistinguishable fidelity and... ironically a lot of the analog "warmth" people love in old recordings came from the transformer on the inputs of old mixing desks.

There is really no reason to use unbalanced today other than being really pressed for money or running so short cables that it won't matter - and even then you could do better than RCA connectors.

Re: Why do electronic components have such odd values? (2021)

#149
post #145

Earlier quoted context omitted.

> For some reason audiophiles will use darn massive gold (or silver) RCA connectors instead of something like a balanced connection that would actually make sense. Is there a reason why they don't just use digital audio everywhere and convert to analog as late as possible? Inside the speakers for example? I mean, digital audio is pretty much perfect. Why are analog audio signals still a thing? People actually pay tho…

Good question, this is what most modern studio engineers would do, especially given that more and more speakers (like the Neumann KH120 II) feature internal FIR filters so you can calibrate them using measurement microphones. Many modern Studios run some form of digital audio network as well (Dante, Ravenna, etc) so you can go digital as early and close to the source as possible and do all the routing using network s…

That makes perfect sense. Thanks for clarifying.

Re: Why do electronic components have such odd values? (2021)

#150

The thing that's blowing my mind here is that this standard was adopted as ISO 3. It reminds me of the Simpsons joke that Mr. Burns' social security number is 000-00-0002.

At my local hackerspace we got a donation of a _huge_ 3D printer (~1m³ IIRC), after a while we realized that the number "3" printed on it is actually the serial number
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