> Why does this cable have all 24 pins when only half of them are connected? The extra pins could help the plug sit more securely in its socket. Another guess: the same factory makes Thunderbolt cables, and it’s cheaper to maintain just one design, even though that means wasted material and effort. The highest volume manufacturers may be fully integrated. Usually how it works, especially for these relatively low volu…
are they really hand-soldered? They look so small! Isn't there a machine that is cheaper for high volume soldering of those small connections?
The hardest part with cables is to prepare the strands and keep them in place. For this you can build fixtures.