>> I'd expect existing avionics production procedures to catch this sort of thing.
The older I get, the more I believe your expectation is wrong. Lessons learned are rarely transferred to new people who were not present when the lesson was initially learned.
I've even worked at companies that try to compile a database of "lessons learned", but they never instruct anyone to read through the whole thing. Even if they did, when confronted with a large amount of material how much of it actually sticks?
The we move on to more procedural methods like fault-tree analysis, FMEA, etc... That's great and can help a lot, but it's still a GIGO process and new people need to learn how to do it well. There are always new people learning new things.