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New images and video confirm Austin-made Tesla model Y has cracked front casting

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Re: New images and video confirm Austin-made Tesla model Y has cracked front casting

#11
post #6

If this vehicle were truly unsafe to drive (according to US safety standards), what legal recourse would an individual consumer have to have this fixed? Unless the user gets in an accident, is there a way to actually prove the frame is structurally defective?

Lemon law likely applies

Re: New images and video confirm Austin-made Tesla model Y has cracked front casting

#12
post #5

Light being able to shine straight through part of your car that's meant to be solid is scary. Does anyone know how common it is for cast metal of this sort to have damage like this? I am kind of surprised their manufacturing would have this issue

In a well controlled process it should not be common. Bigger parts have been casted before without issue. Tesla cutting corners?

No it's just poor QA. You can live with bad parts coming out of the prices provided you catch them when they do.

This shouldn't ever happen if QA is being done properly.

EDIT: which I recognise is "cutting corners" but the point is, any idiot can make one in-spec part. Making them consistently is the challenge.

Re: New images and video confirm Austin-made Tesla model Y has cracked front casting

#14
post #8

Light being able to shine straight through part of your car that's meant to be solid is scary. Does anyone know how common it is for cast metal of this sort to have damage like this? I am kind of surprised their manufacturing would have this issue

Cast parts are more brittle than forged parts. Once the cracks are visible you've already lost a great deal of strength. I wouldn't ride in this car.

It's not clear what purpose this cast part serves. I assume the body of a Tesla is formed/stamped from sheets of steel like most modern cars and that this provides most of the structure. It looks like this part is near the top of the hood, so is it structural? Is it just holding a bunch of other parts in place? Hard to tell.

Re: New images and video confirm Austin-made Tesla model Y has cracked front casting

#15
post #8

Light being able to shine straight through part of your car that's meant to be solid is scary. Does anyone know how common it is for cast metal of this sort to have damage like this? I am kind of surprised their manufacturing would have this issue

Cast parts are more brittle than forged parts. Once the cracks are visible you've already lost a great deal of strength. I wouldn't ride in this car.

[deleted]

Re: New images and video confirm Austin-made Tesla model Y has cracked front casting

#16
post #8

Earlier quoted context omitted.

Cast parts are more brittle than forged parts. Once the cracks are visible you've already lost a great deal of strength. I wouldn't ride in this car.

It's not clear what purpose this cast part serves. I assume the body of a Tesla is formed/stamped from sheets of steel like most modern cars and that this provides most of the structure. It looks like this part is near the top of the hood, so is it structural? Is it just holding a bunch of other parts in place? Hard to tell.

You assume incorrectly.

https://electrek.co/2021/10/05/tesla-building-model-y-bodies...

> In an auto manufacturing first, Tesla has started building Model Y bodies with two giant single casting pieces for the front and back of the electric SUV.

Re: New images and video confirm Austin-made Tesla model Y has cracked front casting

#17

> The Tesla Files episode revealed that the BEV maker instructs its technicians always to provide feedback orally. Internal documents obtained by Handelsblatt stated: "Do not copy the report below into an email, text message, or leave it in a voicemail to the customer." I don't know how serious a crack in the front casting on a Tesla is, but this kind of policy is pretty egregious.

"Do this only orally" is always to hide evidence from a future court discovery.

I don't think Tesla would do this unless management consider it very serious.

Re: New images and video confirm Austin-made Tesla model Y has cracked front casting

#18
post #8

Earlier quoted context omitted.

Cast parts are more brittle than forged parts. Once the cracks are visible you've already lost a great deal of strength. I wouldn't ride in this car.

It's not clear what purpose this cast part serves. I assume the body of a Tesla is formed/stamped from sheets of steel like most modern cars and that this provides most of the structure. It looks like this part is near the top of the hood, so is it structural? Is it just holding a bunch of other parts in place? Hard to tell.

It’s basically the front subframe.

https://www.teslarati.com/wp-content/uploads/2022/10/tesla-m...

https://www.teslarati.com/tesla-model-y-front-megacast-giga-...

Re: New images and video confirm Austin-made Tesla model Y has cracked front casting

#20
post #5

Light being able to shine straight through part of your car that's meant to be solid is scary. Does anyone know how common it is for cast metal of this sort to have damage like this? I am kind of surprised their manufacturing would have this issue

In a well controlled process it should not be common. Bigger parts have been casted before without issue. Tesla cutting corners?

> Tesla cutting corners?

Given what we have seen from Twitter, cutting corners and ignoring laws and regulations seems to be an Elon thing.

The guy is even skipping rent.

So why not?

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