> The scenario I'm imagining is one in which someone manufactures a note that looks and behaves exactly like a Kong but has known key material (i.e. a "fake" secure element). You can't verify that the secure element is real without expensive hardware.
Yes, that's counterfeiting in the case of Kong. The counterfeiter would need to first extract that key material from a previously issued Kong note by breaking the secure element.
> And what is the vision for who can mint Kongs? If only the Kong developers can, then it's no better than USD.
Only the Kong project for now; whether it's better or worse is definitely subjective. There is a ceiling for the amount of Kong that can be issued. Also, as something more akin to an art project than a fully functioning economy, there is no place to spend Kong today. It's ambiguous, but the fact that the Kong project is the only issuer of the physical notes doesn't undermine the cryptocurrency rules upon which it's based.
> If anyone can do it, how will you guarantee consistent chips, construction, design, etc. between manufacturers?
Section 5.1 touches on this; in short there is no solution today, but this in an immensely important challenge. Flipping this on its head -- if we don't have these guarantees today, how can we trust any of the places we store key material (smartphones, laptops, IoT). It's impossible to guarantee a perfect chip, but it is feasible to create economic incentives that deter broken chips. We'll probably write more on this topic in the future.