I am a large-ish apparel and textile manufacturer in India, and do the majority of my export to the United States. I am pretty well-versed with the kind of market you want to get into. My email is in my profile--get in touch with me and we'll talk. I doubt that I personally can supply you with what you need--we operate on volume--but I know plenty of people who can get you what you need. A few things to keep in mind,…
This is the kind of post that makes HN awesome. A person can ask for help and get a response from someone experienced in that area.
Ask HN: I want to start a clothing company.
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Re: Ask HN: I want to start a clothing company.
#32I am a large-ish apparel and textile manufacturer in India, and do the majority of my export to the United States. I am pretty well-versed with the kind of market you want to get into. My email is in my profile--get in touch with me and we'll talk. I doubt that I personally can supply you with what you need--we operate on volume--but I know plenty of people who can get you what you need. A few things to keep in mind,…
This thread (and especially this post) are interesting to me because I have considered -- on and off since I was a teen -- designing/making my own clothes (to meet my special needs) and, recently, toyed with the idea of doing something like that as a business (and all but dismissed the idea out of hand as just too much trouble). Any thoughts on finding/making cotton-silk blend knits (for women)? I rarely can find thi…
> This thread (and especially this post) are interesting to me because I have considered -- on and off since I was a teen -- designing/making my own clothes (to meet my special needs) and, recently, toyed with the idea of doing something like that as a business (and all but dismissed the idea out of hand as just too much trouble).
Don't give something you are passionate about up! Please contact me if you need help getting off your feet. I will be happy to help you with as much advice and direction that I can.
> Any thoughts on finding/making cotton-silk blend knits (for women)? I rarely can find this but it is awesome when I can.
Cotton-silk is difficult and expensive to process. In knits, you'll only find this in the high-end. Zegna does the best big-name cotton-silk knit fabric that I have seen on a garment. If there is a store around you, go to their polos and take a look.
Why silk? If you want a soft hand feel, look at modal. It is a stronger fiber than rayon, significantly softer than cotton, and processes about as easily. In today's cotton market, it is only marginally more expensive. A cotton/modal blend is magnificent.
> Silks are too expensive and too fragile for my lifestyle and rarely come in knits. They shrink horribly when washed and just don't stand up to my lifestyle (which is rooted in keeping everything clean enough to stay well in spite of my medical condition, and dry-cleaning is not acceptable as I react badly to the chemicals).
If you are talking about woven silk shrinking, then you are doing something horribly wrong. If you are talking about knits shrinking...well, that's difficult to explain. Shrinkage is controlled in fabric finishing by "setting" the fabric while holding it at the dimensional stability you are after. Most garments that are 100% cotton in the US/Europe will have between 7-9% shrinkage in both length and width. This means the dimensions will shrink by that percentage after the third wash.
> Most knits are cotton-polyester, not acceptable in my book.
100% is by far the most common yarn to knit with. Cotton and polyester have to be dyed in different processes, so to make a solid color (dyeing both cotton and polyester as opposed to just one or the other) is more expensive than starting off with cotton yarn and just single-dyeing it.
Incidentally, the whole "heather is the new black" phase in the States confuses me. Most cheap heather garments are a cotton/poly blend and suck. Look for 100% cotton heathers--they are dyed at the fibre stage (before the yarn is spun) and are significantly better garments.
> I don't wear polyester....etc...etc.
Polyester, when processed correctly, gets too little credit. It has better drape and appearance than cotton, and is orders of magnitude stronger. It obviously has different uses.
> So I have played with the idea a bit. I looked up a site called "French Rags" because I know they do mass customization and they sell knits. But it turns out they use a yarn blend I don't want (IIRC: cotton-acrylic). Good quality affordable clothes is really tough to find.
I don't know French Rags, but a good-quality store wouldn't use blends like that. What is affordable to you? I can make recommendations.
> Nylon and some spandex is also acceptable for me. But polyester is absolutely unacceptable, most other synthetics are not really very acceptable, and 100% cotton wrinkles so bad and therefore is too high maintenance.
Viscose/rayon, modal, bamboo etc. all count as synthetics. All of those are significantly superior to cotton in all aspects of feel, coolness and drape.
100% cotton doesn't wrinkle bad if you get well-processed fabric, and understand how to iron clothes properly. The key is medium-high heat and plenty of moisture in the form of steam. If all else fails, iron your clothes with only 90% of the dryer cycle. On all good steam irons there is a button that squirts water. If you've ever wondered what it is for, then this is it. If there is a hard crease, just squirt it with water and run the iron over it with steam and the crease will be gone.
I don't own a single "wrinkle-free" shirt or pair of pants. I buy good quality dress shirts and pants, and only wear 100% cotton (100% linen shirts for the summer). If you are willing to commit to 7 minutes of ironing per garment, then there is no reason that you shouldn't have crisp clothing.
Plastic-based synthetics are harder to iron than cotton.
> Most of the clothes I buy is 95% cotton, 5% spandex or 90% nylon and 10% spandex. I don't own an iron but can't afford to show up at work all wrinkled -- it's a violation of the dress code. Knits with a little spandex generally avoids that issue altogether.
Ah, no iron. Buy one [1], since they are cheap and handy.
Spandex knits shouldn't make such a big deal. One trick is to use a setting on your dryer (if you use a dryer) usually labelled something like "perm press". Make sure you use 2 dryer sheets for anything over a 5kg dry load and plenty of softner, and then take the clothes out of the dryer the moment they are done and hang them up. Your clothes, after a night, should lose their creases just through gravity.
Protip: good quality suit jackets and blazers should never touch an iron via this method. Don't let that ugly iron shine ever appear on your clothes.
> So, I have thought about a DIY approach to solve my problem and also thought that the amount of work involved, well, it might make sense to do it as a business rather than jump through all these hoops to dress one person.
It's a great idea. With the kind of upscale market that you are looking into, you could definitely look into getting value-added garments and fabrics sourced from duty-free countries.
Good luck! Please let me know if I can offer you any advice on starting up. My contact information is in my profile.
[1] http://www.amazon.com/s/ref=nb_sb_noss?url=search-alias%3Dap...
Re: Ask HN: I want to start a clothing company.
#33I've done this (both designing and manufacturing from scratch, and making t-shirts). It looks like you mean "I want to design screen prints", rather than design clothes. This is actually pretty easy. Find a local screen-printer, and they'll probably be able to sell you some American Apparel (or Alternative Apparel) blank shirts at wholesale rates, and print your designs onto them. You might make about $10 per garment…
I think you had a rough time. Every factory that I am personally in contact with (it's a fair number across several countries) are significantly more professional in sampling, production and payments than what you describe. Sampling done at the place of production, no matter where in the world, should be measured in days.
There are plenty of good agents if you know the right places to look who handle a lot of the details for you. Obviously, the problem is finding the right guy. All your problems of solved issues like fit, patterns etc. are taken care of then. Something like pattern grading can be done in 5 minutes by anybody who has experience to 90% accuracy.
To say that a t-shirt takes a half hour to make is a bit naive. The amount of processing and handling that goes between picking cotton and packing a t-shirt is non-trivial. Even if you want to just limit yourself to the garment process, you are talking about fabric handling, cutting, sorting, stitching, checking and packing. This is a complex procedure.
> Unless you have a good contact at the other end, the first few runs will be horribly wrong, because people don't pay attention, particularly on new/small clients with low revenue. _This happens no matter where you have things made._
[emphasis mine]
This is not true. Again, work with a professional factory, and you should not have this problem.
> Finally, you get your garments shipped, and then you send them off to be dyed, screen-printed, tagged, and packaged.
Or...use a manufacturer who can do all of that for you. I'll admit that finding a world-class garment laundry outside of California is difficult, but I guarantee you that you can get a lot of the way there for dollars a garment cheaper if you look hard.
> Then you deliver them to the places you sold to, and then 3 months later they pay you. Note that this is the first time you see any money in this whole process..!
90 days payment terms is pretty bad. Most of the industry works on 30. Domestic business in a lot of Asia is 10-21 days from delivery. You should look into opening an L/C. The fee is not so bad and you get good security.
Re: Ask HN: I want to start a clothing company.
#34I find it quite crazy that one would ship clothing half-way around the world when the raw materials and skills /exist reasonably locally. I wonder at what point fuel/transport costs or increasing labour costs are going to eclipse the savings made through labour price differences (some of those price differences are down to immoral practices of course). Please think of your workforce and make sure they get paid fairly…
I am disappoint, as the saying goes.
Re: Ask HN: I want to start a clothing company.
#35Earlier quoted context omitted.
What did you mean that Chinese to say? because it came out along the lines of "at China's stuff."
I inserted "Something in Chinese" into Google translate. It's just supposed to be jibberish because the hypothetical caller doesn't speak Chinese.
Re: Ask HN: I want to start a clothing company.
#36I am a large-ish apparel and textile manufacturer in India, and do the majority of my export to the United States. I am pretty well-versed with the kind of market you want to get into. My email is in my profile--get in touch with me and we'll talk. I doubt that I personally can supply you with what you need--we operate on volume--but I know plenty of people who can get you what you need. A few things to keep in mind,…
After re-reading the question a couple of times, I get the idea that oldmanstan may not know how to sew. There's a step between "sketching the artwork" and "making the garment" -- designing the sloper. As an apparel manufacturer, is this a service you provide, or do most of your customers bring you a set of base patterns? If not, oldmanstan will probably need someone to take his artwork and turn it into a base patter…
Re: Ask HN: I want to start a clothing company.
#37Re: Ask HN: I want to start a clothing company.
#38Think your designs will capture the public? Cool! Then, why not running a beta test on threadless.com?
Put your designs online, see if people are actually liking wearing it. If all goes well, then perhaps you should consider making it all by your own.
If not, then perhaps you would have to understand what was wrong in order to success at the next round.
Re: Ask HN: I want to start a clothing company.
#39Earlier quoted context omitted.
This thread (and especially this post) are interesting to me because I have considered -- on and off since I was a teen -- designing/making my own clothes (to meet my special needs) and, recently, toyed with the idea of doing something like that as a business (and all but dismissed the idea out of hand as just too much trouble). Any thoughts on finding/making cotton-silk blend knits (for women)? I rarely can find thi…
You have a lot of things here, so let me attack each thing step-by-step: > This thread (and especially this post) are interesting to me because I have considered -- on and off since I was a teen -- designing/making my own clothes (to meet my special needs) and, recently, toyed with the idea of doing something like that as a business (and all but dismissed the idea out of hand as just too much trouble). Don't give som…
A few comments:
I don't know that I would say I am "passionate" about it. I am tall for a woman and have a genetic disorder and happen to know a lot about clothes (which might, actually, indicate I am passionate about clothes :-D ). When I am thin, it is quite hard to find clothes that fit properly. Men have "big and tall" shops. Women get "petite" and "women's" departments -- ie short or fat. Tall women -- especially tall, thin women -- get somewhat left out in the cold. When I am quite heavy, it is actually a bit easier to get clothes that fit me. I had a serious health crisis about 10 years ago which led to a diagnosis of a genetic disorder in my mid-thirties. The diagnosis empowered me to begin getting well for the first time in my life and I have lost several dress sizes. I expect in the near future to be thin enough again to have real difficulty finding clothes that fit well. Additionally, what I wear and how I deal with it plays a very large role in my ability to get well and stay well.
By trial and error, I have found that certain fabrics are tolerable and others are not. For example, I am actually allergic to wool and needed a good deal more medication than normal anytime I wore a lovely wool jacket I owned at one time. I finally got a clue and got rid of the jacket. We also gave up our washer and dryer and wash everything by hand. I considered getting an iron or steamer but decided against it. Every single thing I own has to be kept to a ridiculous standard of germ-free cleanliness in order to keep me well and off medication and I just don't think an iron and ironing board are worth it (at least not right now) when I know I can just get around the need to iron by shopping carefully. I have gotten off 8 or 9 prescription drugs and escaped a personal living hell. It would be difficult to convey how utterly miserable I was while accepting conventional treatments for my condition. Whatever hoops I have to jump through to stay well and off medication are well worth it to me.
But it is quite challenging and this wouldn't work at all if I didn't know a great deal about clothes. I have yet to write anything in particular on my health site about the whole clothing issue. I keep meaning to but I also think explaining to other people what I do with regards to clothes would be just another reason for most people to reject my approach to dealing with this genetic disorder because most people don't have the knowledge I have about clothes. So I have thought that offering a solution rather than just information might be something that would go over better.
I don't own a single jacket or blazer. They are too hard to keep clean. Most are dry clean only and I can't do that. I find that an undershirt works just fine in the cold weather here (it's pretty warm where I live). As a bit of an aside: The dress code at work is "business casual" and most men there show up in slacks and either a polo-style shirt or button down shirt. I can only think of a couple of occasions when I have seen the highest ranking men in my department wear a jacket or suit. In contrast, some of the high ranking women wear jackets and suits on a routine basis. To me, this just screams "I'm a second class citizen and I need to try harder because I was born with the wrong genitals". I don't think I have any realistic hope of climbing the corporate ladder and would rather go do my own thing anyway. But if I were trying to climb the corporate ladder, I would be doing my best to come up with a female equivalent of how the men typically dress and would avoid jackets on principle. As it is, I avoid them just because they are a nightmare to keep adequately clean for my needs. Nonetheless, even if do build a successful e-business and can live in shorts most of the time, I expect there will still be times when I need to dress appropriately for meeting people in a capacity related to my business. And I like dressing nice. So I don't expect this need to ever go away completely.
For a little bit of background related to me and my experience with/interest in clothes:
My mom apprenticed with a tailor for a time when she was young and she learned to sew so her kids would have nice things even though there wasn't much money. I stood for fittings and had most of my clothes custom made as a child. I don't have the money to pay people to custom-make my clothes as an adult. In my teens, I realized how spoiled I was and that I would be moving out soon. I began to toy with the idea of learning to sew or knit or something and making my own clothes. But I never did learn, even though I did try. It just didn't work out. I think my medical condition makes it problematic for me to handle the materials in the production stage. I think that's a factor in my failure in that regard.
I had about 20 books on clothes in my teens/twenties. For a time, I wanted to be an image consultant. I even gave a class on it once and used to help friends go through their wardrobes and taught my ex to dress well. I was a homemaker for many years and I used to think that if I got a job, I would finally be able to dress well because I would have some place to wear nice clothes. Now I have a job and I have found that is not true. Most of the stuff in magazines and on store shelves would violate dress code at my office. I have a tendency to attract attention, often unwanted attention, and have found that although other people seem able to violate dress code right and left and get away with it, I cannot. It gets noticed and I get pulled aside. Anything too tight/revealing or whatever and I'm in hot water. Meanwhile, other women can show up looking like hookers and no one seems to say a word. So I think there is a serious disconnect between what women need to wear for business and what is available and most women probably are less painfully aware of it than I am because dressing "normally, for a woman" doesn't get them into the hot water it would get me into. Women at work mostly either dress too sexy for the office or they wear suits in imitation of "how men dress for work/business" when that isn't, in fact, what the men are wearing at my office. I think women need another option, one that isn't "wearable art" (and to hell with practical concerns or comfort) and also isn't some attempt to imitate men.
But I also don't know that I want to put in the hours this would require. I just want to be able to get dressed in the morning but am frustrated by how challenging that is.
Re: Ask HN: I want to start a clothing company.
#40I find it quite crazy that one would ship clothing half-way around the world when the raw materials and skills /exist reasonably locally. I wonder at what point fuel/transport costs or increasing labour costs are going to eclipse the savings made through labour price differences (some of those price differences are down to immoral practices of course). Please think of your workforce and make sure they get paid fairly…